Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
| <1000m | ||
| Starting | Direct start | 0.1-.02kw capacitor 0.4-1.5kw double capacitors |
| Standard | GB755/IEC-60034 | |
Main parts notes:
| Parts name | Notes |
| Gearbox | The output shaft diameter of gearbox 1#,2#,3# are 18,22,28mm separately.the material of gearbox is alum alloy.4#,5#,6# are 32,40,50 respectively.Gearbox is made of cast iron. |
| Gear piece | The material 40Cr mixes to HB280,then dealed with high frequency quencher HRC50.Gear should be processed by milling with high precision.The class is 6. |
| Gear shaft | The material 20CrMnTi will be changed into HRC60 through processing of cementite quencher.Gear shaft will be processed with gear hobbing.Precision class is 6. |
| Motor shaft | The material 40Cr mixes to HB280,then dealed with high frequency quencher HRC54.Finally,gear is cut for the second.motor shaft will be processed with gear hobbing.Precision class is 5-6. |
| Ball bearing | We adopt tight bearing with high precision,to make sure longterm running lift. |
| Oil seal | Gear shaft gives priorith to enduring high temp,avoiding oil infiltration. |
| Terminal box | Two type.one is al alloy,which equips good capability of waterproof and dustproof.Protection grade is IP54.The other is steel case with deft structure.Protection grade is IP20. |
Gear of small series:
1.The material of rotor is 40Cr,quench to HRC50-55 after rough rolling,two times hard cutting,the gear precision can arrive ISO class6-7.
2.The material of shafe gear is 20CrMnTi,quench to HRC58-61 after rough rolling,two times hard cutting,the gear precision can arrive ISO class6-7.
2.The material of plate gear is 40Cr,quench to HRC48-51 after rough rolling,grind,the precision can arrive ISO class6-7.
Brake series:
1.Economical and compact.
2.High pressure-resistance,good insulation,insulation class F,can work in different kinds of ambient.
3.Long life,adopting abrasion-resistance lead-free,non asbestos friction plate,making sure the long life.
4.It”s selective of assembling hole diameter and easy assembling.
5.Multiple assembling way meets different customers.
Detailed Photos
Other Related Products
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Function: | Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
| Customization: |
Available
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-05-16
China Professional CHINAMFG Brand Single Phase Electric Speed Gear Reducer Motor 220V 900 Rpm 6 Pole vacuum pump connector
Product Description
Product Description
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There are many types of worm gearboxes. If you have any questions about the selection, please contact us first. |
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Band name |
Topper |
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Model No.: |
NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
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Ratio: |
5,7.5,10,15,20,25,30,40,50, |
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Color: |
Blue/Silver Grey Or On Customer Request |
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Material: |
Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron |
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Worm Wheel: ZCuSn10Pb1 |
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Worm:20Cr |
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Pinion:Tin Bronze |
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Output Shaft: Steel-45# |
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Matching motor |
60~1500W |
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Usages: |
Industrial Machine: Food Stuff, Ceramics, Chemical, Packing, Dyeing,Wood working, Glass. |
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IEC Flange: |
IEC Standard Flange Or On Customer Request |
Detailed Photos
FAQ
1.Q:What information should i tell you to confirm the worm gearbox?
A:Model/Size,B:Ratio and output torque, C:Power and flange type,D:Shaft Direction,E:Housing color,F:Order quantity.
2.What type of payment methods do you accept?
A:T/T,B:B/L,C:CASH,etc
3.What’s your warranty?
One year.
4.How to delivery?
A:By sea- Buyer appoints forwarder,or our sales team finds suitable forwarder for buyers.By air- Buyer offers collect express account,or our sales team fingds suitable express for buyers.(Mostly for sample) Other- We arrange to delivery goods to some place in China appointed by buyers.
5.Can you make OEM/ODM order?
Yes,we have rich experience on OEM/ODM order and like CHINAMFG Non-disclosure Agreement before sample making;
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
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| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Worm Gear |
| Step: | Double-Step |
| Samples: |
US$ 452/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
How do gear motors compare to other types of motors in terms of power and efficiency?
Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:
1. Gear Motors:
Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.
2. Direct-Drive Motors:
Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.
3. Stepper Motors:
Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.
4. Servo Motors:
Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.
5. Efficiency Considerations:
When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.
In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-16
China Standard Single Phase Gear Motor AC Micro Reversible Electric Geared Asynchronous Reversible Electric 6W 15W 25W 40W 60W 90W 120W 180W 250W 200W 400W 1HP 1.5HP 2HP 3HP with Best Sales
Product Description
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| MOTOR TYPE | INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR | ||
| SERIES | K series | ||
| OUTPUT POWER | 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized) | ||
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized) | ||
| Voltage type | Single phase 100-120V 50/60Hz 4P | Single phase 200-240V 50/60Hz 4P | |
| Three phase 200-240V 50/60Hz | Three phase 380-415V 50/60Hz 4P | ||
| Three phase 440-480V 60Hz 4P | Three phase 200-240/380-415/440-480V 50/60/60Hz 4P | ||
| Accessories | Terminal box type / with Fan / thermal protector / electromagnetic brake | ||
| Above 60 W, all assembled with fan | |||
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| GEAR RATIO | 3G-300G | ||
| GEARBOX TYPE | PARALLEL SHAFT GEARBOX AND STRENGTH TYPE | ||
| Right angle hollow worm shaft | Right angle spiral bevel hollow shaft | L type hollow shaft | |
| Right angle CHINAMFG worm shaft | Right angle spiral bevel CHINAMFG shaft | L type CHINAMFG shaft | |
| K2 series air tightness improved type | |||
| Certification | CCC CE ISO9001 CQC | ||
other product
Certifications
Packaging & Shipping
Company Profile
FAQ
Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
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| Application: | Industrial |
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| Speed: | Constant Speed or Low Speed |
| Number of Stator: | Single-Phase or Three-Phase |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you recommend resources for further learning about the principles and applications of micro gear motors?
Yes, here are some recommended resources for further learning about the principles and applications of micro gear motors:
- Manufacturer Websites: Visit the websites of micro gear motor manufacturers. Many reputable manufacturers provide resources such as product datasheets, technical specifications, application notes, and white papers. These resources can offer valuable insights into the principles, design considerations, and specific applications of micro gear motors.
- Industry Publications and Journals: Subscribe to or explore industry publications and journals related to robotics, automation, or electromechanical systems. Examples include “IEEE Transactions on Robotics,” “Robotics and Automation Magazine,” or “Control Engineering.” These publications often feature articles, case studies, and research papers that delve into the principles, advancements, and real-world applications of micro gear motors.
- Books and Reference Materials: Look for books specifically dedicated to the principles and applications of micro gear motors. Some recommended titles include “Gearmotor Handbook” by Steve Antonich, “Handbook of Small Electric Motors” edited by William H. Yeadon, or “Mechatronics: Principles and Applications” by Godfrey C. Onwubolu. These resources provide comprehensive information, theories, and practical guidance on micro gear motors.
- Online Courses and Tutorials: Online learning platforms, such as Coursera, Udemy, or edX, offer courses on robotics, mechatronics, and motor control. These courses cover topics related to micro gear motors, including their principles, design, control, and applications. Completing these courses can provide in-depth knowledge and practical skills in working with micro gear motors.
- Technical Forums and Communities: Engage in technical forums and communities dedicated to robotics, motor control, or mechatronics. Websites like Stack Exchange (specifically the Robotics or Electrical Engineering sections), Reddit’s r/AskElectronics or r/robotics, or specialized forums like All About Circuits or Robotics Stack Exchange can be valuable platforms for asking questions, discussing principles, and learning from experts and enthusiasts in the field.
- Research Papers and Academic Publications: Explore academic databases such as IEEE Xplore, ScienceDirect, or Google Scholar to find research papers and academic publications related to micro gear motors. These papers provide in-depth analyses, experimental results, and theoretical discussions on various aspects of micro gear motors, including their principles, modeling, control algorithms, and emerging applications.
By utilizing these resources, individuals can gain a deeper understanding of the principles and applications of micro gear motors. It is recommended to combine multiple sources for a comprehensive and well-rounded learning experience.
What factors should be considered when selecting a micro gear motor for a particular application?
When selecting a micro gear motor for a particular application, several important factors should be taken into consideration. These factors help ensure that the chosen motor meets the specific requirements of the application and performs optimally. Here are the key factors to consider:
1. Torque Requirement:
Determine the torque requirements of the application. Consider both the maximum torque needed and the continuous torque required for sustained operation. Select a micro gear motor that can deliver the required torque output while considering factors such as load variations, start-up torque, and intermittent peak torque demands.
2. Speed Requirement:
Consider the desired speed range for the application. Determine the required output speed of the micro gear motor to ensure that it can meet the speed requirements of the specific task. It is important to select a motor with an appropriate gear ratio that can achieve the desired speed while considering the motor’s inherent speed limitations.
3. Power Supply:
Take into account the available power supply for the micro gear motor. Consider the voltage and current requirements of the motor and ensure compatibility with the available power source. Additionally, consider the power consumption and efficiency of the motor to optimize energy usage and minimize heat generation.
4. Physical Size and Mounting:
Consider the physical size and mounting requirements of the micro gear motor. Evaluate the available space for installation and ensure that the motor dimensions fit within the allotted space. Consider the mounting options, such as through-hole mounting, flange mounting, or custom mounting brackets, and choose a motor that can be easily integrated into the application.
5. Environmental Conditions:
Assess the environmental conditions in which the micro gear motor will operate. Consider factors such as temperature range, humidity, dust, vibration, and exposure to chemicals or corrosive substances. Select a motor that is designed to withstand and perform reliably under the specific environmental conditions of the application.
6. Expected Lifetime and Reliability:
Evaluate the expected lifetime and reliability requirements of the micro gear motor. Consider the duty cycle of the application, the expected operating hours, and the required maintenance intervals. Choose a motor with a reputation for reliability and durability to ensure long-term performance without frequent breakdowns or the need for premature replacements.
7. Control and Feedback:
Consider the control and feedback requirements of the micro gear motor. Determine if the application requires specific control interfaces, such as analog or digital signals, PWM control, or communication protocols like Modbus or CAN bus. Additionally, assess whether feedback mechanisms like encoders or sensors are necessary to provide accurate position or speed control.
8. Cost and Budget:
Evaluate the cost and budget constraints for the micro gear motor. Consider the overall cost of the motor, including the initial purchase price, installation costs, and any additional accessories or components required for proper operation. Balance the desired performance and features with the available budget to select a motor that provides the best value for the specific application.
9. Supplier and Support:
Consider the reputation and support provided by the micro gear motor supplier. Choose a reliable supplier with a track record of delivering quality products and excellent customer support. Ensure that the supplier offers technical assistance, documentation, and warranty coverage to address any potential issues or concerns that may arise during the motor’s lifespan.
By considering these factors, you can make an informed decision when selecting a micro gear motor for a particular application. It is essential to carefully evaluate the requirements and characteristics of the application to choose a motor that will meet performance expectations, ensure reliability, and provide optimal functionality.
Can you explain the advantages of using micro gear motors in small electronic devices?
Using micro gear motors in small electronic devices offers several advantages. Here are some key benefits:
1. Compact Size:
Micro gear motors are specifically designed to be small and lightweight, making them ideal for integration into small electronic devices. Their compact size allows for efficient utilization of limited space within the device, enabling designers to create sleek and portable products.
2. Precise Motion Control:
Micro gear motors provide precise motion control capabilities, allowing for accurate positioning and controlled movements in small electronic devices. This is essential for applications that require precise adjustments, such as camera autofocus, zoom controls, or robotic movements in miniature robots.
3. High Gear Ratio:
Micro gear motors often have higher gear ratios compared to larger gear motors. The gear mechanism in micro gear motors provides a greater reduction in rotational speed and an increase in torque output. This allows for efficient power transmission and enables the motor to generate sufficient torque despite its small size.
4. Energy Efficiency:
Micro gear motors are designed to operate efficiently with low power consumption. Their compact size reduces the amount of power required for operation, making them suitable for battery-powered devices or applications where energy efficiency is a priority. This helps to extend the battery life of portable electronic devices.
5. Low Noise and Vibration:
Micro gear motors are often engineered to minimize noise and vibration levels during operation. This is advantageous for small electronic devices, such as smartphones, where a quiet and smooth operation is desired. Reduced noise and vibration contribute to a better user experience and overall product satisfaction.
6. Reliability and Durability:
Micro gear motors are built to withstand the demands of continuous operation in small electronic devices. They are designed with high-quality materials and precision manufacturing techniques to ensure reliability and durability. This is crucial for electronic devices that may undergo frequent handling or experience various environmental conditions.
7. Cost-Effective:
Micro gear motors are generally cost-effective compared to larger gear motors. Their smaller size and simpler construction contribute to lower manufacturing costs. Additionally, their use in small electronic devices reduces the overall material and production costs of the device itself.
8. Integration Flexibility:
Micro gear motors offer flexibility in terms of integration into small electronic devices. They can be easily mounted or integrated into compact spaces, allowing for flexible design options. This flexibility enables designers to incorporate motion control capabilities into a wide range of small electronic devices.
Overall, the advantages of using micro gear motors in small electronic devices include their compact size, precise motion control, high gear ratio, energy efficiency, low noise and vibration, reliability, cost-effectiveness, and integration flexibility. These advantages contribute to the functionality, performance, and user experience of small electronic devices across various industries.
editor by CX 2024-05-15
China Best Sales CHINAMFG Electric Motor AC Motor Synchronous Motor Gear Motor Reduction Three Single Phase for Packing Machine Conveyor vacuum pump connector
Product Description
Product Description
Detailed Photos
Company Profile
Certifications
Packaging & Shipping
FAQ
Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Low Speed |
| Number of Stator: | Single Phase/Three Phase |
| Samples: |
US$ 35/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-05-03
China Standard High Efficient 110V/220V 120W Single Phase Electric Induction AC Gear Motor with Strengten Type Shaft supplier
Product Description
Product Description
| Motor Frame Size | 60mm/70mm/80mm/90mm/104mm |
| Motor Type | Induction motor/reversible motor/torque motor/speed control motor/damping motor/brake motor |
| Output Power | 6w/10w/15w/20w/25w/40w/60w/90w/120w/140w/180w/250w or customized |
| Output Shaft | 6mm/8mm/10mm/12mm/15mm,round shaft/D-cut shaft/key-way shaft or customized |
| Voltage Type | Single Phase 110V 4P Single Phase 220V 4P Three Phase 220V 4P Three Phase 380V 4P |
| Frequency | 50Hz/60Hz |
| Accessories | Terminal box/Fan/Thermal protector/Electromagnetic brake |
| Gearbox Frame Size | 60mm/70mm/80mm/90mm/104mm |
| Gear Ratio | 3-200k |
Detailed Photos
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| MOTOR TYPE | INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR | ||
| SERIES | K series | ||
| OUTPUT POWER | 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized) | ||
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized) | ||
| Voltage type | Single phase 100-120V 50/60Hz 4P | Single phase 200-240V 50/60Hz 4P | |
| Three phase 200-240V 50/60Hz | Three phase 380-415V 50/60Hz 4P | ||
| Three phase 440-480V 60Hz 4P | Three phase 200-240/380-415/440-480V 50/60/60Hz 4P | ||
| Accessories | Terminal box type / with Fan / thermal protector / electromagnetic brake | ||
| Above 60 W, all assembled with fan | |||
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| GEAR RATIO | 3G-300G | ||
| GEARBOX TYPE | PARALLEL SHAFT GEARBOX AND STRENGTH TYPE | ||
| Right angle hollow worm shaft | Right angle spiral bevel hollow shaft | L type hollow shaft | |
| Right angle CHINAMFG worm shaft | Right angle spiral bevel CHINAMFG shaft | L type CHINAMFG shaft | |
| K2 series air tightness improved type | |||
| Certification | CCC CE ISO9001 CQC | ||
other product
Certifications
Packaging & Shipping
Company Profile
FAQ
Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Low Speed |
| Number of Stator: | Single-Phase |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-04-04
China Standard 0.09 Kw 0.1HP Single Phase Three Phase AC Helical Gear Motor for Packing Machine with Great quality
Product Description
Product Description
Three-Phase Motor is an electric motor driven by a three-phase AC power source.
They are widely used as power sources for industrial equipment and machinery. Also called three-phase induction motors (induction motors), they are generally powered by a three-phase AC power supply of 200 V, 110V, 380V and so on.
Three-Phase Motors consist of a stator, rotor, output shaft, flange bracket, and ball bearings.
YS (MS), YE3, Y4 Motor Series
YS (MS), YE3, YE4 series three-phase asynchronous motors with Aluminum housing adopted the newest design and high quality material.lt is conformity with the IEC 34-1 standards. The efficiency of the motors can meet EFF2 and EFF1 if requested. That good features: perfect performance low noises light vibration, reliable running, good appearance, small volume and light weight.
YEJ Brake Motor Series
Brake motor is made of 2 parts: three-phase asynchronous motors and brake, it belongs to three-phase-asynchronous motor derived series. Manual brake release and bolt release are 2 forms of brake. Brake is the main components of the brake motor. Its working power divided into 2 categories: One is AC braking, the other is DC braking. Our company produces brake motors are DC brake motors, the advantage of the braking torque is below, easy installation, braking response speed, high reliability, versatility and other advantages.
To the Ac power to the brake coil is provided with suction cups for low voltage winding rated DC voltage. A single-phase AC power is rectified then supply to a sucker winding to make it work so the brake motor terminal box fitted with a rectifier, wiring diagram below.Brake motor braking time (t) is the time from the motor and brake stopping the power to the shaft completely stopped, under normal circumstances, for 63 to 880 frame size motor, the braking time is 0.5 seconds. For o-132 frame size motor the braking time is 1 second, For 160 to180 frame size motor, the braking time is 2 seconds.
YVP Frequency Conversion Motor Series
YVP speed has become the popular way, can be widely used in various industries continuously variable transmission.
In the variable frequency motor speed control system, using power electronic inverter as a power supply is inevitable that there will be high harmonics, harmonic greater impact on the motor. Mainly reflected in the magnetic circuit and the circuit harmonic magnetic potential harmonic currents. Different amplitudes and frequencies of harmonic currents and magnetic flux will cause the motor stator copper loss rotor aluminum consumption. These losses of the motor efficiency and power factor reduction, the majority of these losses into heat, causing additional heating of the motor, causing the motor temperature increases, the increase in temperature generally 10~20%. As a result of electromagnetic interference power, conduction and radiation, the stator winding insulation aging, resulting in deterioration of the common-mode voltage and leakage current of accelerated beaning, bearing perishable, while the motor screaming. Since harmonic electromagnetic torque constant harmonic electromagnetic torque and vibration harmonic MMFs and rear rotor harmonic current synthesis. The torque of the motor torque will generate pulsating issued, so that the motor speed vibration is low.
Our produce YS, IE2, IE3, IE4 Series Universal three-phase asynchronous motor design, our main consideration is the motor overload, starting performance, efficiency and power factor. Another major consideration for non-sinusoidal motor power adaptability. Suppose the influence of higher harmonic current to the motor. Since the motor is increased when the working
Temperature of the low-frequency region, class F insulation dl ass above, the use of polymer insulation materials and vacuum pressure impregnation process, and the use of special insulation structure. Ln order to reduce the electromagnetic torque ripple, improve the precision mechanical parts to improve the quality level constant. high-precision bearing mute. n order to eliminate vibration motor, the motor structure to strengthen the overall design.
Operating conditions:
| Ambient temperature: | -15ºC<0<40ºC | Duty: | S1 (continuous) |
| Altitude: | not exceed1000m | Insulation class: | B/F/H |
| Rated voltage: | 380V, 220V-760Vis available | Protection class: | lP54/IP55 |
| Rated frequency: | 50HZ/60HZ | Cooling method: | IC0141 |
Production Flow
Product Overall & Installation Dimensions:
YS/MS Series:
| Frame size | lnstallation Dimensions B3 (mm ) | lnstallation Dimensions B5 (mm ) | lnstallation Dimension B14 (mm ) | Mounting Dimensions (mm ) | ||||||||||||||||||||
| A | B | C | D | E | F | G | H | K | M | N | P | S | T | M | N | P | S | T | AB | AC | AD | HD | L | |
| 56 | 90 | 71 | 36 | 9 | 20 | 3 | 7.2 | 56 | 5.8 | 100 | 80 | 120 | 7 | 3 | 65 | 50 | 80 | M5 | 2.5 | 110 | 120 | 100 | 155 | 195 |
| 63 | 100 | 80 | 40 | 11 | 23 | 4 | 8.5 | 63 | 7 | 115 | 95 | 140 | 10 | 3 | 75 | 60 | 90 | M5 | 2.5 | 125 | 130 | 100 | 165 | 215 |
| 71 | 112 | 90 | 45 | 14 | 30 | 5 | 11 | 71 | 7 | 130 | 110 | 160 | 10 | 3.5 | 85 | 70 | 105 | M6 | 2.5 | 140 | 150 | 110 | 185 | 246 |
| 80 | 125 | 100 | 50 | 19 | 40 | 6 | 15.5 | 80 | 10 | 165 | 130 | 200 | 12 | 3.5 | 100 | 80 | 120 | M6 | 3 | 160 | 170 | 135 | 215 | 285 |
| 90S | 140 | 100 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 165 | 130 | 200 | 12 | 3.5 | 115 | 95 | 140 | M8 | 3 | 178 | 185 | 137 | 226 | 335 |
| 90L | 140 | 125 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 165 | 130 | 200 | 12 | 3.5 | 115 | 95 | 140 | M8 | 3 | 178 | 185 | 137 | 226 | 335 |
| 100L | 160 | 140 | 63 | 28 | 60 | 8 | 24 | 100 | 12 | 215 | 180 | 250 | 15 | 4 | 130 | 110 | 160 | M8 | 3.5 | 206 | 206 | 150 | 250 | 376 |
| 112M | 190 | 140 | 70 | 28 | 60 | 8 | 24 | 112 | 12 | 215 | 180 | 250 | 15 | 4 | 130 | 110 | 160 | M8 | 3.5 | 222 | 228 | 170 | 285 | 400 |
| 132S | 216 | 140 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 265 | 230 | 300 | 15 | 4 | 165 | 130 | 200 | M10 | 4 | 257 | 267 | 190 | 325 | 460 |
| 132M | 216 | 178 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 265 | 230 | 300 | 15 | 4 | 165 | 130 | 200 | M10 | 4 | 257 | 267 | 190 | 325 | 500 |
| 160M | 254 | 210 | 108 | 42 | 110 | 12 | 37 | 160 | 15 | 300 | 250 | 350 | 15 | 5 | 215 | 180 | 250 | M12 | 4 | 320 | 330 | 255 | 420 | 615 |
| 160L | 254 | 254 | 108 | 42 | 110 | 12 | 37 | 160 | 15 | 300 | 250 | 350 | 15 | 5 | 215 | 180 | 250 | M12 | 4 | 320 | 330 | 255 | 420 | 675 |
| 180M | 279 | 241 | 121 | 48 | 110 | 14 | 42.5 | 180 | 15 | 300 | 250 | 350 | 19 | 5 | 265 | 230 | 300 | M15 | 4 | 355 | 380 | 280 | 455 | 700 |
| 180L | 279 | 279 | 121 | 48 | 110 | 14 | 42.5 | 180 | 15 | 300 | 250 | 350 | 19 | 5 | 265 | 230 | 300 | M15 | 4 | 355 | 380 | 280 | 455 | 740 |
YE3, YE4 Series:
| Frame size | lnstallation Dimensions B3 (mm ) | lnstallation Dimensions B5 (mm ) | lnstallation Dimension B14 (mm ) | Mounting Dimensions (mm ) | ||||||||||||||||||||
| A | B | C | D | E | F | G | H | K | M | N | P | S | T | M | N | P | S | T | AB | AC | AD | HD | L | |
| 56 | 90 | 71 | 36 | 9 | 20 | 3 | 7.2 | 56 | 5.8 | 100 | 80 | 120 | 7 | 3 | 65 | 50 | 80 | M5 | 2.5 | 110 | 120 | 100 | 155 | 195 |
| 63 | 100 | 80 | 40 | 11 | 23 | 4 | 8.5 | 63 | 7 | 115 | 95 | 140 | 10 | 3 | 75 | 60 | 90 | M5 | 2.5 | 125 | 130 | 100 | 165 | 215 |
| 71 | 112 | 90 | 45 | 14 | 30 | 5 | 11 | 71 | 7 | 130 | 110 | 160 | 10 | 3.5 | 85 | 70 | 105 | M6 | 2.5 | 140 | 150 | 110 | 185 | 246 |
| 80 | 125 | 100 | 50 | 19 | 40 | 6 | 15.5 | 80 | 10 | 165 | 130 | 200 | 12 | 3.5 | 100 | 80 | 120 | M6 | 3 | 160 | 170 | 145 | 215 | 305 |
| 90S | 140 | 100 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 165 | 130 | 200 | 12 | 3.5 | 115 | 95 | 140 | M8 | 3 | 178 | 185 | 165 | 226 | 360 |
| 90L | 140 | 125 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 165 | 130 | 200 | 12 | 3.5 | 115 | 95 | 140 | M8 | 3 | 178 | 185 | 165 | 226 | 385 |
| 100L | 160 | 140 | 63 | 28 | 60 | 8 | 24 | 100 | 12 | 215 | 180 | 250 | 15 | 4 | 130 | 110 | 160 | M8 | 3.5 | 270 | 206 | 175 | 250 | 445 |
| 112M | 190 | 140 | 70 | 28 | 60 | 8 | 24 | 112 | 12 | 215 | 180 | 250 | 15 | 4 | 130 | 110 | 160 | M8 | 3.5 | 270 | 228 | 190 | 285 | 455 |
| 132S | 216 | 140 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 265 | 230 | 300 | 15 | 4 | 165 | 130 | 200 | M10 | 4 | 270 | 267 | 220 | 325 | 475 |
| 132M | 216 | 178 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 265 | 230 | 300 | 15 | 4 | 165 | 130 | 200 | M10 | 4 | 270 | 267 | 220 | 325 | 570 |
| 160M | 254 | 210 | 108 | 42 | 110 | 12 | 37 | 160 | 15 | 300 | 250 | 350 | 15 | 5 | 215 | 180 | 250 | M12 | 4 | 320 | 330 | 260 | 420 | 655 |
| 160L | 254 | 254 | 108 | 42 | 110 | 12 | 37 | 160 | 15 | 300 | 250 | 350 | 15 | 5 | 215 | 180 | 250 | M12 | 4 | 320 | 330 | 260 | 420 | 685 |
| 180M | 279 | 241 | 121 | 48 | 110 | 14 | 42.5 | 180 | 15 | 300 | 250 | 350 | 19 | 5 | 265 | 230 | 300 | M15 | 4 | 360 | 380 | 305 | 455 | 705 |
| 180L | 279 | 279 | 121 | 48 | 110 | 14 | 42.5 | 180 | 15 | 300 | 250 | 350 | 19 | 5 | 265 | 230 | 300 | M15 | 4 | 360 | 380 | 305 | 455 | 745 |
YEJ B3 Series H63-180:
| Frame size | Installation Dimensions (mm) | ||||||||||||
| A | B | C | D | E | F | G | H | K | AB | AC | HD | L | |
| 63 | 100 | 80 | 40 | Φ11 | 23 | 4 | 12.5 | 63 | Φ7 | 135 | 120×120 | 167 | 255 |
| 71 | 112 | 90 | 45 | Φ14 | 30 | 5 | 16 | 71 | Φ7 | 137 | 130×130 | 178 | 305 |
| 80M | 125 | 100 | 50 | Φ19 | 40 | 6 | 21.5 | 80 | Φ10 | 155 | 145×145 | 190 | 340 |
| 90S | 140 | 100 | 56 | Φ24 | 50 | 8 | 27 | 90 | Φ10 | 175 | 160×160 | 205 | 400 |
| 90L | 140 | 125 | 56 | Φ24 | 50 | 8 | 27 | 90 | Φ10 | 175 | 160×160 | 205 | 400 |
| 100L | 160 | 140 | 63 | Φ28 | 60 | 8 | 31 | 100 | Φ12 | 200 | 185×185 | 240 | 440 |
| 112M | 190 | 140 | 70 | Φ28 | 60 | 8 | 31 | 112 | Φ12 | 230 | 200×200 | 270 | 480 |
| 132S | 216 | 140 | 89 | Φ38 | 80 | 10 | 41 | 132 | Φ12 | 270 | 245×245 | 315 | 567 |
| 132M | 216 | 178 | 89 | Φ38 | 80 | 10 | 41 | 132 | Φ12 | 270 | 245×245 | 315 | 567 |
| 160M | 254 | 210 | 108 | Φ42 | 110 | 12 | 45 | 160 | Φ14.5 | 320 | 335×335 | 450 | 780 |
| 160L | 254 | 254 | 108 | Φ42 | 110 | 12 | 45 | 160 | Φ14.5 | 320 | 335×335 | 450 | 780 |
| 180M | 279 | 241 | 121 | Φ48 | 110 | 14 | 51.5 | 180 | Φ14.5 | 355 | 370×370 | 500 | 880 |
| 180L | 279 | 279 | 121 | Φ48 | 110 | 14 | 51.5 | 180 | Φ14.5 | 355 | 370×370 | 500 | 880 |
YEJ B5 Series H63-180:
| Frame size | Installation Dimensions (mm) | |||||||||||
| D | E | F | G | M | N | P | S | T | AC | HD | L | |
| 63 | Φ11 | 23 | 4 | 12.5 | 115 | 95 | 140 | 10 | 3 | 120×120 | 104 | 255 |
| 71 | Φ14 | 30 | 5 | 16 | 130 | 110 | 160 | 10 | 3 | 130×130 | 107 | 305 |
| 80M | Φ19 | 40 | 6 | 21.5 | 165 | 130 | 200 | 12 | 3.5 | 145×145 | 115 | 340 |
| 90S | Φ24 | 50 | 8 | 27 | 165 | 130 | 200 | 12 | 3.5 | 160×160 | 122 | 400 |
| 90L | Φ24 | 50 | 8 | 27 | 165 | 130 | 200 | 12 | 3.5 | 160×160 | 122 | 400 |
| 100L | Φ28 | 60 | 8 | 31 | 215 | 180 | 250 | 14.5 | 4 | 185×185 | 137 | 440 |
| 112M | Φ28 | 60 | 8 | 31 | 215 | 180 | 250 | 14.5 | 4 | 200×200 | 155 | 480 |
| 132S | Φ38 | 80 | 10 | 41 | 265 | 230 | 300 | 14.5 | 4 | 245×245 | 180 | 567 |
| 132M | Φ38 | 80 | 10 | 41 | 265 | 230 | 300 | 14.5 | 4 | 245×245 | 180 | 567 |
| 160M | Φ42 | 110 | 12 | 45 | 300 | 250 | 350 | 18.5 | 5 | 320×320 | 290 | 780 |
| 160L | Φ42 | 110 | 12 | 45 | 300 | 250 | 350 | 18.5 | 5 | 320×320 | 290 | 780 |
| 180M | Φ48 | 110 | 14 | 51.5 | 300 | 250 | 350 | 18.5 | 5 | 360×360 | 340 | 880 |
| 180L | Φ48 | 110 | 14 | 51.5 | 300 | 250 | 350 | 18.5 | 5 | 360×360 | 340 | 880 |
YEJ B14 Series H63-112:
| Frame size | Installation Dimensions (mm) | |||||||||||
| D | E | F | G | M | N | P | S | T | AC | HD | L | |
| 63 | Φ11 | 23 | 4 | 12.5 | 75 | 60 | 90 | M5 | 2.5 | 120×120 | 104 | 255 |
| 71 | Φ14 | 30 | 5 | 16 | 85 | 70 | 105 | M6 | 2.5 | 130×130 | 107 | 305 |
| 80 | Φ19 | 40 | 6 | 21.5 | 100 | 80 | 110 | M6 | 3 | 145×145 | 115 | 340 |
| 90S | Φ24 | 50 | 8 | 27 | 115 | 95 | 120 | M8 | 3 | 160×160 | 122 | 400 |
| 90L | Φ24 | 50 | 8 | 27 | 115 | 95 | 120 | M8 | 3 | 160×160 | 122 | 400 |
| 100L | Φ28 | 60 | 8 | 31 | 130 | 110 | 155 | M8 | 3.5 | 185×185 | 137 | 440 |
| 112M | Φ28 | 60 | 8 | 31 | 130 | 110 | 160 | M8 | 3.5 | 200×200 | 155 | 480 |
YVP B3 Series H63-180:
| Frame size | Installation Dimensions (mm) | ||||||||||||
| A | B | C | D | E | F | G | H | K | AB | AC | HD | L | |
| 63 | 100 | 80 | 40 | Φ11 | 23 | 4 | 12.5 | 63 | 7 | 135 | 120×120 | 167 | 260 |
| 71 | 112 | 90 | 45 | Φ14 | 30 | 5 | 16 | 71 | 7 | 137 | 130×130 | 178 | 295 |
| 80 | 125 | 100 | 50 | Φ19 | 40 | 6 | 21.5 | 80 | 10 | 155 | 145×145 | 190 | 340 |
| 90S | 140 | 100 | 56 | Φ24 | 50 | 8 | 27 | 90 | 10 | 175 | 160×160 | 205 | 390 |
| 90L | 140 | 125 | 56 | Φ24 | 50 | 8 | 27 | 90 | 10 | 175 | 160×160 | 205 | 400 |
| 100L | 160 | 140 | 63 | Φ28 | 60 | 8 | 31 | 100 | 12 | 200 | 185×185 | 240 | 430 |
| 112M | 190 | 140 | 70 | Φ28 | 60 | 8 | 31 | 112 | 12 | 230 | 200×200 | 270 | 460 |
| 132S | 216 | 140 | 89 | Φ38 | 80 | 10 | 41 | 132 | 12 | 270 | 245×245 | 315 | 525 |
| 132M | 216 | 178 | 89 | Φ38 | 80 | 10 | 41 | 132 | 12 | 270 | 245×245 | 315 | 525 |
| 160M | 254 | 210 | 108 | Φ42 | 110 | 12 | 45 | 160 | 14.5 | 320 | 335×335 | 450 | 850 |
| 160L | 254 | 254 | 108 | Φ42 | 110 | 12 | 45 | 160 | 14.5 | 320 | 335×335 | 450 | 870 |
| 180M | 279 | 241 | 121 | Φ48 | 110 | 14 | 51.5 | 180 | 14.5 | 355 | 370×370 | 500 | 880 |
| 180L | 279 | 279 | 121 | Φ48 | 110 | 14 | 51.5 | 180 | 14.5 | 355 | 370×370 | 500 | 980 |
YVP B5 Series H63-180:
| C | Installation Dimensions (mm) | |||||||||||
| D | E | F | G | M | N | P | S | T | AC | HD | L | |
| 63 | Φ11 | 23 | 4 | 12.5 | 115 | 95 | 140 | 10 | 3 | 120×120 | 104 | 260 |
| 71 | Φ14 | 30 | 5 | 16 | 130 | 110 | 160 | 10 | 3.5 | 130×130 | 107 | 295 |
| 80M | Φ19 | 40 | 6 | 21.5 | 165 | 130 | 200 | 12 | 3.5 | 145×145 | 115 | 340 |
| 90S | Φ24 | 50 | 8 | 27 | 165 | 130 | 200 | 12 | 3.5 | 160×160 | 122 | 390 |
| 90L | Φ24 | 50 | 8 | 27 | 165 | 130 | 200 | 12 | 3.5 | 160×160 | 122 | 400 |
| 100L | Φ28 | 60 | 8 | 31 | 215 | 180 | 250 | 14.5 | 4 | 185×185 | 137 | 430 |
| 112M | Φ28 | 60 | 8 | 31 | 215 | 180 | 250 | 14.5 | 4 | 200×200 | 155 | 460 |
| 132S | Φ38 | 80 | 10 | 41 | 265 | 230 | 300 | 14.5 | 4 | 245×245 | 180 | 525 |
| 132M | Φ38 | 80 | 10 | 41 | 265 | 230 | 300 | 14.5 | 4 | 245×245 | 180 | 252 |
| 160M | Φ42 | 110 | 12 | 45 | 300 | 250 | 350 | 18.5 | 5 | 335×335 | 290 | 850 |
| 160L | Φ42 | 110 | 12 | 45 | 300 | 250 | 350 | 18.5 | 5 | 335×335 | 290 | 870 |
| 180M | Φ48 | 110 | 14 | 51.5 | 300 | 250 | 350 | 18.5 | 5 | 370×370 | 340 | 880 |
| 180L | Φ48 | 110 | 14 | 51.5 | 300 | 250 | 350 | 18.4 | 5 | 370×370 | 340 | 980 |
YVP B14 Series H63-112:
| Frame size | Installation Dimensions (mm) | |||||||||||
| D | E | F | G | M | N | P | S | T | AC | HD | L | |
| 63 | Φ11 | 23 | 4 | 12.5 | 75 | 60 | 90 | M5 | 2.5 | 120×120 | 104 | 260 |
| 71 | Φ14 | 30 | 5 | 16 | 85 | 70 | 105 | M6 | 2.5 | 130×130 | 107 | 295 |
| 80 | Φ19 | 40 | 6 | 21.5 | 100 | 80 | 110 | M6 | 3 | 145×145 | 115 | 340 |
| 90S | Φ24 | 50 | 8 | 27 | 115 | 95 | 120 | M8 | 3 | 160×160 | 122 | 390 |
| 90L | Φ24 | 50 | 8 | 27 | 115 | 95 | 120 | M8 | 3 | 160×160 | 122 | 400 |
| 100L | Φ28 | 60 | 8 | 31 | 130 | 110 | 155 | M8 | 3.5 | 185×185 | 137 | 430 |
| 112M | Φ28 | 60 | 8 | 31 | 130 | 110 | 160 | M8 | 3.5 | 200×200 | 155 | 460 |
Product Parameters
YS/MS Series:
| TYPE | RATED OUTPUT | RATED SPEED |
EFFICIENCY | POWER FOCTOR |
RATED CURRENT |
RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TOROUE | LOCKED ROTOR TORQUE | |
| RATED TORQUE | RATED TORQUE | RATED CURRENT | ||||||||
| KW | HP | rpm | η%(IE2) | cosφ | A | Nm | Ts/Tn | Tmax/Tn | IS/In | |
| YS-5612 | 0.09 | 1/8 | 2680 | 62.0 | 0.68 | 0.32 | 0.307 | 2.3 | 2.3 | 6.0 |
| YS-5622 | 0.12 | 1/6 | 2660 | 67.0 | 0.71 | 0.38 | 0.410 | 2.3 | 2.3 | 6.0 |
| YS-6312 | 0.18 | 1/4 | 2710 | 69.0 | 0.75 | 0.53 | 0.614 | 2.3 | 2.3 | 6.0 |
| YS-6322 | 0.25 | 1/3 | 2730 | 72.0 | 0.78 | 0.68 | 0.853 | 2.3 | 2.3 | 6.0 |
| YS-7112 | 0.37 | 1/2 | 2760 | 73.5 | 0.80 | 0.96 | 1.260 | 2.3 | 2.3 | 6.0 |
| YS-7122 | 0.55 | 3/4 | 2770 | 75.5 | 0.82 | 1.35 | 1.880 | 2.3 | 2.3 | 6.0 |
| YS-8012 | 0.75 | 1.0 | 2770 | 76.5 | 0.85 | 1.75 | 2.560 | 2.2 | 2.3 | 6.0 |
| YS-8571 | 1.10 | 1.5 | 2800 | 77.0 | 0.85 | 2.55 | 3.750 | 2.2 | 2.3 | 7.0 |
| YS-90S-2 | 1.50 | 2.0 | 2840 | 78.5 | 0.85 | 3.42 | 5.040 | 2.2 | 2.3 | 7.0 |
| YS-90L-2 | 2.20 | 3.0 | 2840 | 81.0 | 0.86 | 4.80 | 7.400 | 2.2 | 2.3 | 7.0 |
| YS-100L-2 | 3.00 | 4.0 | 2890 | 84.6 | 0.87 | 6.17 | 9.910 | 2.2 | 2.3 | 7.8 |
| YS-5614 | 0.06 | 1/12 | 1320 | 56.0 | 0.58 | 0.28 | 0.410 | 2.4 | 2.4 | 6.0 |
| YS-5624 | 0.09 | 1/8 | 1320 | 58.0 | 0.61 | 0.39 | 0.614 | 2.4 | 2.4 | 6.0 |
| YS-6314 | 0.12 | 1/6 | 1350 | 60.0 | 0.63 | 0.48 | 0.819 | 2.4 | 2.4 | 6.0 |
| YS-6324 | 0.18 | 1/4 | 1350 | 64.0 | 0.66 | 0.65 | 1.230 | 2.4 | 2.4 | 6.0 |
| YS-7114 | 0.25 | 1/3 | 1350 | 67.0 | 0.68 | 0.83 | 1.710 | 2.4 | 2.4 | 6.0 |
| YS-7124 | 0.37 | 1/2 | 1350 | 69.5 | 0.72 | 1.12 | 2.520 | 2.4 | 2.4 | 6.0 |
| YS-8014 | 0.55 | 3/4 | 1380 | 73.5 | 0.73 | 1.56 | 3.750 | 2.4 | 2.4 | 6.0 |
| YS-8571 | 0.75 | 1.0 | 1390 | 75.5 | 0.75 | 2.01 | 5.120 | 2.3 | 2.4 | 6.5 |
| YS-90S-4 | 1.10 | 1.5 | 1400 | 78.0 | 0.78 | 2.75 | 7.400 | 2.3 | 2.4 | 6.5 |
| YS-90L-4 | 1.50 | 2.0 | 1400 | 79.0 | 0.79 | 3.65 | 10.100 | 2.3 | 2.4 | 6.5 |
| YS-100L1-4 | 2.20 | 3.0 | 1440 | 84.3 | 0.81 | 4.90 | 14.600 | 2.3 | 2.3 | 7.6 |
| YS-100L2-4 | 3.00 | 4.0 | 1440 | 85.5 | 0.82 | 6.50 | 19.900 | 2.3 | 2.3 | 7.6 |
| YS-7116 | 0.18 | 1/4 | 910 | 59.0 | 0.61 | 0.76 | 1.890 | 2.0 | 2.0 | 5.5 |
| YS-7126 | 0.25 | 1/3 | 910 | 63.0 | 0.62 | 0.97 | 2.260 | 2.0 | 2.0 | 5.5 |
| YS-8016 | 0.37 | 1/2 | 910 | 68.0 | 0.62 | 1.33 | 3.880 | 2.0 | 2.0 | 5.5 |
| YS-8026 | 0.55 | 3/4 | 910 | 71.0 | 0.64 | 1.84 | 5.770 | 2.0 | 2.0 | 5.5 |
| YS-90S-6 | 0.75 | 1.0 | 920 | 73.0 | 0.68 | 2.30 | 7.790 | 2.0 | 2.1 | 5.5 |
| YS-90L-6 | 1.10 | 1.5 | 920 | 74.0 | 0.70 | 3.23 | 11.400 | 2.0 | 2.1 | 6.0 |
| YS-100L-6 | 1.50 | 2.0 | 940 | 79.0 | 0.75 | 3.38 | 15.200 | 2.0 | 2.1 | 6.5 |
| YS-711-8 | 0.09 | 0.12 | 600 | 40.0 | 0.57 | 0.60 | 1.950 | 1.8 | 1.9 | 2.8 |
| YS-712-8 | 0.12 | 0.18 | 600 | 45.0 | 0.57 | 0.71 | 2.160 | 1.8 | 1.9 | 2.8 |
| YS-801-8 | 0.18 | 0.25 | 645 | 51.0 | 0.61 | 0.88 | 2.490 | 1.8 | 2.0 | 3.3 |
| YS-802-8 | 0.25 | 0.37 | 645 | 54.0 | 0.61 | 1.15 | 3.640 | 1.8 | 2.0 | 3.3 |
| YS-90S-8 | 0.37 | 0.50 | 670 | 62.0 | 0.61 | 1.49 | 5.120 | 1.8 | 2.0 | 4.0 |
| YS-90L-8 | 0.55 | 0.75 | 670 | 63.0 | 0.61 | 2.17 | 7.610 | 1.8 | 2.1 | 4.0 |
YE3 Series:
| TYPE | RATED OUTPUT | RATED SPEED |
EFFICIENCY | POWER FOCTOR |
RATED CURRENT |
RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TOROUE | LOCKED ROTOR TORQUE | |
| RATED TORQUE | RATED TORQUE | RATED CURRENT | ||||||||
| KW | HP | rpm | η%(IE3) | cosφ | A | Nm | Ts/Tn | Tmax/Tn | IS/In | |
| YE3-801-2 | 0.75 | 1.0 | 2880 | 80.7 | 0.82 | 1.72 | 2.49 | 2.3 | 2.3 | 7.0 |
| YE3-802-2 | 1.10 | 1.5 | 2880 | 82.7 | 0.83 | 2.43 | 3.65 | 2.2 | 2.3 | 7.3 |
| YE3-90S-2 | 1.50 | 2.0 | 2895 | 84.2 | 0.84 | 3.22 | 4.95 | 2.2 | 2.3 | 7.6 |
| YE3-90L-2 | 2.20 | 3.0 | 2895 | 85.9 | 0.85 | 4.58 | 7.26 | 2.2 | 2.3 | 7.6 |
| YE3-100L-2 | 3.00 | 4.0 | 2895 | 87.1 | 0.87 | 6.02 | 9.90 | 2.2 | 2.3 | 7.8 |
| YE3-160L-2 | 18.50 | 25.0 | 2940 | 92.4 | 0.89 | 34.20 | 60.10 | 2.0 | 2.3 | 8.2 |
| YE3-802-4 | 0.75 | 1.0 | 1420 | 82.5 | 0.75 | 1.84 | 5.04 | 2.3 | 2.3 | 6.6 |
| YE3-90s-4 | 1.10 | 1.5 | 1445 | 84.1 | 0.76 | 2.61 | 7.27 | 2.3 | 2.3 | 6.8 |
| YE3-90L-4 | 1.50 | 2.0 | 1445 | 85.3 | 0.77 | 3.47 | 9.91 | 2.3 | 2.3 | 7.0 |
| YE3-100L1-4 | 2.20 | 3.0 | 1435 | 86.7 | 0.81 | 4.76 | 14.60 | 2.3 | 2.3 | 7.6 |
| YE3-100L2-4 | 3.00 | 4.0 | 1435 | 87.7 | 0.82 | 6.34 | 20.00 | 2.3 | 2.3 | 7.6 |
| YE3-112M-4 | 4.00 | 5.5 | 1440 | 88.6 | 0.82 | 8.37 | 26.50 | 2.2 | 2.3 | 7.8 |
| YE3-132S-4 | 5.50 | 7.5 | 1460 | 89.6 | 0.83 | 11.20 | 36.00 | 2.0 | 2.3 | 7.9 |
| YE3-132M-4 | 7.50 | 10.0 | 1460 | 90.4 | 0.84 | 15.00 | 49.10 | 2.0 | 2.3 | 7.5 |
| YE3-160M-4 | 11.00 | 15.0 | 1465 | 91.4 | 0.85 | 21.50 | 71.70 | 2.2 | 2.3 | 7.7 |
| YE3-160L-4 | 15.00 | 20.0 | 1465 | 92.1 | 0.86 | 28.80 | 97.80 | 2.2 | 2.3 | 7.8 |
| YE3-180M-4 | 18.50 | 25.0 | 1470 | 92.6 | 0.86 | 35.30 | 120.20 | 2.0 | 2.3 | 7.8 |
| YE3-180L-4 | 22.00 | 30.0 | 1470 | 93 | 0.86 | 41.80 | 142.90 | 2.0 | 2.3 | 7.8 |
| YE3-90S-6 | 0.75 | 1.0 | 935 | 78.9 | 0.71 | 2.03 | 7.66 | 2.0 | 2.1 | 6.0 |
| YE3-90L-6 | 1.10 | 1.5 | 945 | 81 | 0.73 | 2.83 | 11.10 | 2.0 | 2.1 | 6.0 |
| YE3-100L-6 | 1.50 | 2.0 | 949 | 82.5 | 0.73 | 3.78 | 15.10 | 2.0 | 2.1 | 6.5 |
| YE3-112M-6 | 2.20 | 3.0 | 955 | 84.3 | 0.74 | 5.36 | 22.00 | 2.0 | 2.1 | 6.6 |
| YE3-132S-6 | 3.00 | 4.0 | 968 | 85.6 | 0.74 | 7.20 | 29.60 | 2.0 | 2.1 | 6.8 |
| YE3-132M1-6 | 4.00 | 5.5 | 968 | 86.8 | 0.74 | 9.46 | 39.50 | 2.0 | 2.1 | 6.8 |
| YE3-132M2-6 | 5.50 | 7.5 | 968 | 88 | 0.75 | 12.70 | 54.30 | 2.0 | 2.1 | 7.0 |
| YE3-160M-6 | 7.50 | 10.0 | 970 | 89.1 | 0.79 | 16.20 | 73.80 | 2.0 | 2.1 | 7.0 |
| YE3-160L-6 | 11.00 | 15.0 | 970 | 90.3 | 0.8 | 23.10 | 108.30 | 2.0 | 2.1 | 6.2 |
| YE3-180L-6 | 18.50 | 20.0 | 975 | 91.2 | 0.81 | 30.90 | 146.90 | 2.0 | 2.1 | 7.3 |
YE4 Series:
| OUTPUT | RATED CURRENT | ROTATE SPEED | EFFICIENCY | POWER FOCTOR | RATED TORQUE | LOCKED ROTOR TORQUE | LOCKED ROTOR CURRENT | MAXIMUM TORQUE | NOISE | |
| TYPE | RATED TORQUE | RATED CURRENT | RATED TORQUE | |||||||
| kW | A | r/min | Eff.%(IE4) | P.F | N.m | Tst | Ist | Tmax | dB(A) | |
| TN | IN | TN | ||||||||
| SYNCHRO-SPEED 3000r/min | ||||||||||
| YE4-80M1-2 | 0.75 | 1.6 | 2895 | 83.5 | 0.83 | 2.47 | 2.2 | 8.5 | 2.3 | 62 |
| YE4-80M2-2 | 1.1 | 2.4 | 2895 | 85.2 | 0.83 | 3.63 | 2.2 | 8.5 | 2.3 | 62 |
| YE4-90S-2 | 1.5 | 3.1 | 2880 | 86.5 | 0.85 | 4.97 | 2.2 | 9.0 | 2.3 | 67 |
| YE4-90L-2 | 2.2 | 4.4 | 2880 | 88.0 | 0.86 | 7.30 | 2.2 | 9.0 | 2.3 | 67 |
| YE4-100L-2 | 3 | 5.9 | 2905 | 89.1 | 0.87 | 9.86 | 2.2 | 9.5 | 2.3 | 74 |
| YE4-112M-2 | 4 | 7.7 | 2920 | 90.0 | 0.88 | 13.10 | 2.2 | 9.5 | 2.3 | 77 |
| YE4-132S1-2 | 5.5 | 10.4 | 2945 | 90.0 | 0.88 | 17.80 | 2.0 | 9.5 | 2.3 | 79 |
| YE4-132S2-2 | 7.5 | 14 | 2940 | 91.7 | 0.89 | 24.40 | 2.0 | 9.5 | 2.3 | 79 |
| YE4-160M1-2 | 11 | 20.3 | 2965 | 92.6 | 0.89 | 35.40 | 2.0 | 9.5 | 2.3 | 81 |
| YE4-160M2-2 | 15 | 27.5 | 2965 | 93.3 | 0.89 | 48.30 | 2.0 | 9.5 | 2.3 | 81 |
| YE4-160L-2 | 18.5 | 33.7 | 2965 | 93.7 | 0.89 | 59.60 | 2.0 | 9.5 | 2.3 | 81 |
| SYNCHRO-SPEED1500r/min | ||||||||||
| YE4-80M1-4 | 0.55 | 1.4 | 1440 | 83.9 | 0.74 | 3.65 | 2.4 | 6.6 | 2.3 | 56 |
| YE4-80M2-4 | 0.75 | 1.8 | 1440 | 85.7 | 0.74 | 4.97 | 2.3 | 8.5 | 2.3 | 56 |
| YE4-90S-4 | 1.1 | 2.6 | 1445 | 87.2 | 0.75 | 7.27 | 2.3 | 8.5 | 2.3 | 59 |
| YE4-90L-4 | 1.5 | 3.4 | 1445 | 88.2 | 0.76 | 9.91 | 2.3 | 9.0 | 2.3 | 59 |
| YE4-100L1-4 | 2.2 | 4.7 | 1450 | 89.5 | 0.79 | 14.50 | 2.3 | 9.0 | 2.3 | 64 |
| YE4-100L2-4 | 3 | 6.3 | 1450 | 90.4 | 0.8 | 19.80 | 2.3 | 9.5 | 2.3 | 64 |
| YE4-112M-4 | 4 | 8.3 | 1460 | 91.1 | 0.8 | 26.20 | 2.3 | 9.5 | 2.3 | 65 |
| YE4-132S-4 | 5.5 | 11.4 | 1475 | 91.1 | 0.8 | 35.60 | 2.0 | 9.5 | 2.3 | 71 |
| YE4-132M-4 | 7.5 | 15.2 | 1470 | 92.6 | 0.81 | 48.70 | 2.0 | 9.5 | 2.3 | 71 |
| YE4-160M-4 | 11 | 21.6 | 1470 | 93.3 | 0.83 | 71.50 | 2.0 | 9.5 | 2.3 | 73 |
| YE4-160L-4 | 15 | 28.9 | 1470 | 93.9 | 0.84 | 97.40 | 2.0 | 9.5 | 2.3 | 73 |
| SYNCHRO-SPEED1000r/min | ||||||||||
| YE4-80M1-6 | 0.37 | 1.1 | 940 | 78.0 | 0.68 | 3.76 | 1.9 | 6.0 | 2.1 | 54 |
| YE4-80M2-6 | 0.55 | 1.5 | 940 | 80.9 | 0.68 | 5.59 | 1.9 | 6.0 | 2.1 | 54 |
| YE4-90S-6 | 0.75 | 2 | 950 | 82.7 | 0.7 | 7.54 | 2.1 | 7.5 | 2.1 | 57 |
| YE4-90L-6 | 1.1 | 2.8 | 950 | 84.5 | 0.7 | 11.10 | 2.1 | 7.5 | 2.1 | 57 |
| YE4-100L-6 | 1.5 | 3.7 | 960 | 85.9 | 0.71 | 14.90 | 2.1 | 7.5 | 2.1 | 61 |
| YE4-112M-6 | 2.2 | 5.4 | 975 | 87.4 | 0.71 | 21.50 | 2.1 | 7.5 | 2.1 | 65 |
| YE4-132S-6 | 3 | 7.2 | 985 | 88.6 | 0.71 | 29.10 | 2.0 | 7.5 | 2.1 | 69 |
| YE4-132M1-6 | 4 | 9.4 | 985 | 89.5 | 0.72 | 38.80 | 2.0 | 8.0 | 2.1 | 69 |
| YE4-132M2-6 | 5.5 | 12.8 | 980 | 90.5 | 0.72 | 53.60 | 2.0 | 8.0 | 2.1 | 69 |
| YE4-160M-6 | 7.5 | 16.4 | 980 | 91.3 | 0.76 | 73.10 | 2.0 | 8.0 | 2.1 | 73 |
| YE4-160L-6 | 11 | 23.5 | 980 | 92.3 | 0.77 | 107.00 | 2.0 | 8.5 | 2.1 | 73 |
YEJ 3000r/min 380V 50Hz:
| TYPE | RATED OUTPUT | RATED SPEED | EFFICENCY | POWER FOCTOR | RATED CURRENT | RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TORQUE | STATIC BRAKE TCRQUE | BRAKE TIME |
| RATED TORQUE | RATED TORQUE | DC | ||||||||
| KW | rpm | η% | COSφ | A | Nm | Ts/Tn | Tmax/Tn | NM | S | |
| YEJ-631-2 | 0.18 | 2800 | 65.0 | 0.80 | 0.53 | 0.61 | 2.2 | 2.2 | 3.5 | 0.10 |
| YEJ-632-2 | 0.25 | 2800 | 68.0 | 0.81 | 0.69 | 0.85 | 2.2 | 2.2 | 3.5 | 0.10 |
| YEJ-711-2 | 0.37 | 2830 | 70.0 | 0.81 | 0.99 | 1.25 | 2.2 | 2.2 | 4.0 | 0.10 |
| YEJ-712-2 | 0.55 | 2830 | 73.0 | 0.82 | 1.40 | 1.86 | 2.2 | 2.3 | 4.0 | 0.10 |
| YEJ-801-2 | 0.75 | 2840 | 75.0 | 0.83 | 1.83 | 2.52 | 2.2 | 2.3 | 7.5 | 0.10 |
| YEJ-802-2 | 1.10 | 2840 | 77.0 | 0.84 | 2.55 | 3.70 | 2.2 | 2.3 | 7.5 | 0.10 |
| YEJ-90S-2 | 1.50 | 2840 | 79.0 | 0.84 | 3.39 | 5.04 | 2.2 | 2.3 | 15 | 0.15 |
| YEJ-90L-2 | 2.20 | 2840 | 81.0 | 0.85 | 4.80 | 7.40 | 2.2 | 2.3 | 15 | 0.15 |
| YEJ-100L1-2 | 3.00 | 2860 | 83.0 | 0.87 | 6.31 | 10.00 | 2.2 | 2.3 | 30 | 0.15 |
| YEJ-100L2-2 | 4.00 | 2880 | 85.0 | 0.88 | 8.22 | 13.30 | 2.2 | 2.3 | 40 | 0.15 |
| YEJ-112M-2 | 5.50 | 2910 | 86.0 | 0.88 | 11.2 | 18.00 | 2.2 | 2.3 | 80 | 0.15 |
| YEJ-132S-2 | 7.00 | 2910 | 87.0 | 0.88 | 15.1 | 24.60 | 2.2 | 2.3 | 80 | 0.15 |
| YEJ-132M-2 | 11.00 | 2930 | 88.0 | 0.89 | 21.3 | 35.90 | 2.2 | 2.3 | 150 | 0.30 |
| YEJ-160M-2 | 15.00 | 2930 | 89.0 | 0.89 | 28.8 | 48.90 | 2.2 | 2.2 | 150 | 0.30 |
| YEJ-160L-2 | 18.50 | 2935 | 90.0 | 0.90 | 34.7 | 60.20 | 2.2 | 2.2 | 150 | 0.30 |
| YEJ-180M-2 | 22.00 | 2935 | 90.0 | 0.90 | 41.3 | 71.60 | 2.2 | 2.2 | 200 | 0.30 |
YEJ 1500r/min 380V 50Hz:
| TYPE | RATED OUTPUT | RATED SPEED | EFFICENCY | POWER FOCTOR | RATED CURRENT | RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TORQUE | STATIC BRAKE TCRQUE | BRAKE TIME |
| RATED TORQUE | RATED TORQUE | DC | ||||||||
| KW | rpm | η% | COSφ | A | Nm | Ts/Tn | Tmax/Tn | NM | S | |
| YEJ-631-4 | 0.12 | 1360 | 57.0 | 0.72 | 0.44 | 0.84 | 2.2 | 2.0 | 3.5 | 0.10 |
| YEJ-632-4 | 0.18 | 1360 | 60.0 | 0.73 | 0.62 | 1.26 | 2.2 | 2.0 | 3.5 | 0.10 |
| YEJ-711-4 | 0.25 | 1375 | 65.0 | 0.74 | 0.79 | 1.74 | 2.2 | 2.0 | 4.0 | 0.10 |
| YEJ-712-4 | 0.37 | 1375 | 67.0 | 0.75 | 1.12 | 2.57 | 2.2 | 2.0 | 4.0 | 0.10 |
| YEJ-801-4 | 0.55 | 1405 | 71.0 | 0.75 | 1.57 | 3.74 | 2.2 | 2.4 | 7.5 | 0.10 |
| YEJ-802-4 | 0.75 | 1405 | 73.0 | 0.76 | 2.02 | 5.10 | 2.2 | 2.4 | 7.5 | 0.10 |
| YEJ-90S-4 | 1.10 | 1445 | 75.0 | 0.77 | 2.82 | 7.27 | 2.2 | 2.3 | 15 | 0.15 |
| YEJ-90L-4 | 1.50 | 1445 | 78.0 | 0.79 | 3.7 | 9.91 | 2.2 | 2.3 | 15 | 0.15 |
| YEJ-100L1-4 | 2.20 | 1440 | 80.0 | 0.81 | 5.16 | 14.60 | 2.2 | 2.3 | 30 | 0.15 |
| YEJ-100L2-4 | 3.00 | 1440 | 82.0 | 0.82 | 6.78 | 19.90 | 2.2 | 2.3 | 30 | 0.15 |
| YEJ-112M-4 | 4.00 | 1440 | 84.0 | 0.82 | 8.82 | 26.50 | 2.2 | 2.3 | 40 | 0.15 |
| YEJ-132S-4 | 5.50 | 1440 | 85.0 | 0.83 | 11.7 | 36.50 | 2.2 | 2.3 | 80 | 0.15 |
| YEJ-132M-4 | 7.50 | 1440 | 87.0 | 0.84 | 15.6 | 49.70 | 2.2 | 2.3 | 80 | 0.15 |
| YEJ-160M-4 | 11.00 | 1450 | 88.0 | 0.85 | 21.3 | 72.40 | 2.2 | 2.2 | 150 | 0.30 |
| YEJ-160L-4 | 15.00 | 1450 | 89.0 | 0.85 | 30.1 | 98.80 | 2.2 | 2.2 | 150 | 0.30 |
| YEJ-180M-4 | 18.50 | 1455 | 90.5 | 0.86 | 36.5 | 121.40 | 2.2 | 2.2 | 150 | 0.30 |
| YEJ-180L-4 | 22.00 | 1455 | 91.0 | 0.86 | 43.1 | 144.40 | 2.0 | 2.2 | 200 | 0.30 |
YEJ 1000r/min 380V 50Hz:
| TYPE | RATED OUTPUT | RATED SPEED | EFFICENCY | POWER FOCTOR | RATED CURRENT | RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TORQUE | STATIC BRAKE TCRQUE | BRAKE TIME |
| RATED TORQUE | RATED TORQUE | DC | ||||||||
| KW | rpm | η% | COSφ | A | Nm | Ts/Tn | Tmax/Tn | NM | S | |
| YEJ-711-6 | 0.18 | 900 | 56.0 | 0.66 | 0.71 | 19.10 | 1.9 | 2.0 | 4.0 | 0.10 |
| YEJ-712-6 | 0.25 | 900 | 59.0 | 0.68 | 0.95 | 2.65 | 1.9 | 2.0 | 4.0 | 0.10 |
| YEJ-801-6 | 0.37 | 910 | 62.0 | 0.70 | 1.30 | 3.88 | 1.9 | 2.0 | 7.5 | 0.10 |
| YEJ-802-6 | 0.55 | 910 | 65.0 | 0.72 | 1.79 | 5.77 | 1.9 | 2.1 | 7.5 | 0.10 |
| YEJ-90S-6 | 0.75 | 930 | 69.0 | 0.72 | 2.26 | 7.70 | 2.1 | 2.1 | 15 | 0.15 |
| YEJ-90L-6 | 1.10 | 940 | 72.0 | 0.73 | 3.14 | 11.20 | 2.1 | 2.1 | 15 | 0.15 |
| YEJ-100L-6 | 1.50 | 940 | 76.0 | 0.76 | 3.95 | 15.20 | 2.2 | 2.1 | 30 | 0.15 |
| YEJ-112M-6 | 2.20 | 96o | 79.0 | 0.76 | 5.57 | 21.90 | 2.2 | 2.1 | 40 | 0.15 |
| YEJ-132S-6 | 3.00 | 960 | 81.0 | 0.76 | 7.40 | 29.80 | 2.2 | 2.1 | 80 | 0.15 |
| YEJ-132M1-6 | 4.00 | 960 | 82.0 | 0.76 | 9.63 | 39.80 | 2.2 | 2.1 | 80 | 0.15 |
| YEJ-132M2-6 | 5.50 | 960 | 84.0 | 0.77 | 12.90 | 54.70 | 2.2 | 2.1 | 150 | 0.30 |
| YEJ-160M-6 | 7.50 | 970 | 86.0 | 0.77 | 17.00 | 73.80 | 1.8 | 2.1 | 150 | 0.30 |
| YEJ-160L-6 | 11.00 | 970 | 87.5 | 0.78 | 24.30 | 108.30 | 1.9 | 2.1 | 150 | 0.30 |
| YEJ-180L-6 | 15.00 | 970 | 89.0 | 0.81 | 31.60 | 147.70 | 2.1 | 2.1 | 200 | 0.30 |
YVP 3000r/min 380V 50Hz:
| TYPE | RATED OUTPUT | RATED SPEED | EFFICENCY | POWER FOCTOR | RATED CURRENT | RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TORQUE | FREOUENCY CONVERSION BLOWER | ||
| RATED TORQUE | RATED TORQUE | VOLTAGEV | SPEED | ||||||||
| KW | rpm | η% | COSφ | A | Nm | Ts/Tn | Tmax/Tn | THREE PHASE | SINGLE PHASE | RPM | |
| YVP-631-2 | 0.18 | 2800 | 65.0 | 0.80 | 0.53 | 0.61 | 2.2 | 2.2 | 380 | 220 | 2800 |
| YVP-632-2 | 0.25 | 2800 | 68.0 | 0.81 | 0.69 | 0.85 | 2.2 | 2.2 | 380 | 220 | 2800 |
| YVP-711-2 | 0.37 | 2830 | 70.0 | 0.81 | 0.99 | 1.25 | 2.2 | 2.2 | 380 | 220 | 2800 |
| YVP-712-2 | 0.55 | 2830 | 73.0 | 0.82 | 1.40 | 1.86 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-801-2 | 0.75 | 2840 | 75.0 | 0.83 | 1.83 | 2.52 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-802-2 | 1.10 | 2840 | 77.0 | 0.85 | 2.55 | 3.70 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-90S-2 | 1.50 | 2840 | 79.0 | 0.85 | 3.39 | 5.04 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-90L-2 | 2.20 | 2840 | 81.0 | 0.86 | 4.80 | 7.40 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-100L-2 | 3.00 | 2860 | 83.0 | 0.87 | 6.31 | 10.0 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-112M-2 | 4.00 | 2880 | 84.0 | 0.88 | 8.22 | 13.3 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-132S1-2 | 5.50 | 2910 | 85.0 | 0.88 | 11.2 | 18.0 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-132S2-2 | 7.50 | 2910 | 86.0 | 0.88 | 15.1 | 24.6 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-160M1-2 | 11.0 | 2930 | 88.0 | 0.89 | 21.3 | 35.9 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-160M2-2 | 15.0 | 2930 | 89.0 | 0.89 | 28.8 | 48.9 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-160L-2 | 18.5 | 2935 | 90.0 | 0.90 | 34.7 | 60.2 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-180M-2 | 22.0 | 2935 | 90.0 | 0.90 | 41.3 | 71.6 | 2.0 | 2.3 | 380 | 220 | 2800 |
YVP 1500r/min 380V 50Hz:
| TYPE | RATED OUTPUT | RATED SPEED | EFFICENCY | POWER FOCTOR | RATED CURRENT | RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TORQUE | FREOUENCY CONVERSION BLOWER | ||
| RATED TORQUE | RATED TORQUE | VOLTAGEV | SPEED | ||||||||
| KW | rpm | η% | COSφ | A | Nm | Ts/Tn | Tmax/Tn | THREE PHASE | SINGLE PHASE | RPM | |
| YVP-631-4 | 0.12 | 1360 | 57.0 | 0.72 | 0.44 | 0.84 | 2.2 | 2.0 | 380 | 220 | 2800 |
| YVP-632-4 | 0.18 | 1360 | 60.0 | 0.73 | 0.62 | 1.26 | 2.2 | 2.0 | 380 | 220 | 2800 |
| YVP-711-4 | 0.25 | 1375 | 65.0 | 0.74 | 0.79 | 1.74 | 2.2 | 2.0 | 380 | 220 | 2800 |
| YVP-712-4 | 0.37 | 1375 | 67.0 | 0.75 | 1.12 | 2.57 | 2.2 | 2.0 | 380 | 220 | 2800 |
| YVP-801-4 | 0.55 | 1405 | 71.0 | 0.75 | 1.57 | 3.74 | 2.2 | 2.4 | 380 | 220 | 2800 |
| YVP-802-4 | 0.75 | 1405 | 73.0 | 0.77 | 2.02 | 5.10 | 2.2 | 2.4 | 380 | 220 | 2800 |
| YVP-90S-4 | 1.10 | 1445 | 75.0 | 0.79 | 2.82 | 7.27 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-90L-4 | 1.50 | 1445 | 78.0 | 0.79 | 3.70 | 9.91 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-100L1-4 | 2.20 | 1440 | 80.0 | 0.81 | 5.16 | 14.60 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-100L2-4 | 3.00 | 1440 | 82.0 | 0.82 | 6.78 | 19.90 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-112M-4 | 4.00 | 1440 | 84.0 | 0.82 | 8.82 | 26.50 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-132S-4 | 5.50 | 1440 | 85.0 | 0.84 | 11.70 | 36.50 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-132M-4 | 7.50 | 1440 | 87.0 | 0.84 | 15.60 | 49.70 | 2.2 | 2.3 | 380 | 220 | 2800 |
| YVP-160M-4 | 11.0 | 1450 | 88.0 | 0.85 | 21.30 | 72.40 | 2.2 | 2.2 | 380 | 220 | 2800 |
| YVP-160L-4 | 15.0 | 1450 | 89.0 | 0.85 | 30.10 | 98.80 | 2.2 | 2.2 | 380 | 220 | 2800 |
| YVP-180M-4 | 18.5 | 1455 | 90.5 | 0.86 | 36.50 | 121.40 | 2.2 | 2.2 | 380 | 220 | 2800 |
| YVP-180L-4 | 22.0 | 1455 | 91.0 | 0.86 | 43.10 | 144.40 | 2.0 | 2.2 | 380 | 220 | 2800 |
YVP 1000r/min 380V 50Hz:
| TYPE | RATED OUTPUT | RATED SPEED | EFFICENCY | POWER FOCTOR | RATED CURRENT | RATED TORQUE | LOCKED ROTOR TORQUE | MAXIMUM TORQUE | FREOUENCY CONVERSION BLOWER | ||
| RATED TORQUE | RATED TORQUE | VOLTAGEV | SPEED | ||||||||
| KW | rpm | η% | COSφ | A | Nm | Ts/Tn | Tmax/Tn | THREE PHASE | SINGLE PHASE | RPM | |
| YVP-711-6 | 0.18 | 900 | 58.0 | 0.66 | 0.71 | 1.91 | 1.9 | 2.0 | 380 | 220 | 2800 |
| YVP-712-6 | 0.25 | 900 | 59.0 | 0.68 | 0.95 | 2.65 | 1.9 | 2.0 | 380 | 220 | 2800 |
| YVP-801-6 | 0.37 | 910 | 62.0 | 0.70 | 1.30 | 3.88 | 1.9 | 2.0 | 380 | 220 | 2800 |
| YVP-802-6 | 0.55 | 910 | 65.0 | 0.72 | 1.79 | 5.77 | 1.9 | 2.1 | 380 | 220 | 2800 |
| YVP-90S-6 | 0.75 | 930 | 70.0 | 0.72 | 2.26 | 7.70 | 2.1 | 2.1 | 380 | 220 | 2800 |
| YVP-90L-6 | 1.10 | 940 | 73.0 | 0.73 | 3.14 | 11.2 | 2.1 | 2.1 | 380 | 220 | 2800 |
| YVP-100L-6 | 1.50 | 940 | 76.0 | 0.76 | 3.95 | 15.2 | 2.2 | 2.1 | 380 | 220 | 2800 |
| YVP-112M-6 | 2.20 | 960 | 79.0 | 0.76 | 5.57 | 21.9 | 2.2 | 2.1 | 380 | 220 | 2800 |
| YVP-132S-6 | 3.00 | 960 | 81.0 | 0.76 | 7.40 | 29.8 | 2.2 | 2.1 | 380 | 220 | 2800 |
| YVP-132M1-6 | 4.00 | 960 | 83.0 | 0.76 | 9.63 | 39.8 | 2.2 | 2.1 | 380 | 220 | 2800 |
| YVP-132M2-6 | 5.50 | 960 | 84.0 | 0.77 | 12.9 | 54.7 | 2.2 | 2.1 | 380 | 220 | 2800 |
| YVP-160M-6 | 7.50 | 970 | 86.0 | 0.78 | 17.0 | 73.8 | 1.8 | 2.1 | 380 | 220 | 2800 |
| YVP-160L-6 | 11.0 | 970 | 87.0 | 0.79 | 24.3 | 108.3 | 1.9 | 2.1 | 380 | 220 | 2800 |
| YVP-180L-6 | 15.0 | 970 | 89.0 | 0.81 | 31.6 | 147.7 | 2.1 | 2.1 | 380 | 220 | 2800 |
Company Profile
TLWERK, established by the R&D, production and sales team with more than 10 years of technical experience, is a professional trade company.
We focus on the R&D, technology and sales services of induction motors and motor power source systems, especially for the customized development of products according to the specific application requirements of customers.
The products are produced and tested by our professional motor manufacturers and related motor system manufacturers in the partnership.
The developed three-phase asynchronous motor series are: YS/MS, YL/ML, YE3, YE4, YEJ, YVP and permanent magnet motors.
Our products have got a good domestic market and a good fame in more than 30 provinces and cities in China, and now gradually expand the international market.
We have our own experienced R&D team, modern production lines and high-precision testing equipment. The manufacturer strictly implements the ISO9001-2015 quality management system, and all products have been inspected, and have obtained national CCC certification and international CE certification, as well as other relevant international certifications. Our motor products are widely used in different fields such as reducers, hydraulic equipment, lifting equipment, fans, wind power, home appliances, food, clothing, papermaking, packaging, ceramics, printing, chemical industry, animal husbandry machinery, woodworking machinery, agriculture and water conservancy.
Production & Workshop
We adhere to the business philosophy of “Life, based on quality; Trust, based on honesty; Win-win cooperation”, and insists on giving back to all customers with high-quality products and comprehensive services!
Certifications
Packaging & Shipping
FAQ
1.How about your MOQ and lead time?
Both MOQ and lead time depends on specific products. Generally speaking, it cost 10-30 days.
2.Can I get sample?
Yes. We offer sample motor.
3.Is customized service available?
OEM & ODM both are available. Please inform us with output power, speed rpm, output torque, using voltage and application range.
4. What is your payment term?
30% T/T in advance, 70% balance before shipment
30% T/T in advance, 70% balance 30 days after BL date by ocean, 15 days after AWB date by air, after a long-term stable cooperation.
5. What about warranty?
One year, during the guarantee period, we will supply freely of the easy damaged parts for the possible problems except for the incorrect operation. After expiration, we supply cost spare parts for alternator maintenance.
6.Why us?
* Professional factory for Electric Motor in China
*Safety / Energy Consumption / Superior Life
* Full of export experiences.
* 100% tested before delivery
* A complete set of motor solutions can be provided.
* Perfect performance, low noise, slight vibration, reliable running, good appearance, small volume, light weight and easy maintenance.
* CE/ISO Approved
| Before Sale | After Sale | ||
| 1 | Sample Confirmation | 1 | Comprehensive service with separate after-sale team |
| 2 | Providing information consulting and technical guidance. | 2 | Satisfied solution while any problem identified. |
| 3 | Packaging can be customized. | 3 | Exclusive and unique solution provided by professional engineers. |
| 4 | Reply to your enquiry in 24 working hours. | 4 | New craft, new technology and other related advisory services. |
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| Application: | Industrial, Household Appliances |
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| Operating Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Species: | YVP Series Frequency Control |
| Rotor Structure: | Squirrel-Cage |
| Casing Protection: | Protection Type |
| Samples: |
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Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-03-27
China wholesaler ZD 110V/220V/380V/415V 6W-200W 60mm-104mm 2IK,3IK,4IK,5Ik,6Ik Series Square Mount Right Angle Single Phase Three Phase Micro Electric Induction AC Gear Motor vacuum pump ac
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
AC Gear Motor
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| MOTOR TYPE | Induction Motor / Reversible Motor / Torque Motor / Speed Control Motor |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | Single phase 100-120V 50/60Hz; Three phase 200-240V 50/60Hz; Three phase 440-480V 60Hz 4P |
| Accessories | Electric Brake / Fan / Speed Controller / Terminal Box / Thermal Protector |
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| Gear Ratio | 3K-200K |
| Type Of Pinion | GN Type / GU Type |
| Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of AC Gear Motor
Other Products
Company Profile
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| Application: | Industrial |
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| Speed: | 1350rpm |
| Number of Stator: | Three-Phase |
| Customization: |
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| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can micro gear motors be customized for specific applications, and how is this achieved?
Yes, micro gear motors can be customized to meet the specific requirements of different applications. Customization allows for the optimization of motor performance, size, and features to best suit the intended use. Here’s how customization of micro gear motors is achieved:
- Motor Sizing: The customization process begins with determining the appropriate motor size for the application. Factors such as required torque, speed, power consumption, and physical dimensions are considered to select a motor that can deliver the desired performance within the constraints of the application.
- Gear Ratio Selection: The gear ratio determines the relationship between the motor’s speed and the output shaft’s speed. By selecting different gear ratios, the torque and speed characteristics of the micro gear motor can be tailored to match the specific requirements of the application. Higher gear ratios provide more torque at the expense of speed, while lower gear ratios offer higher speed at the expense of torque.
- Mounting and Integration: Micro gear motors can be customized to facilitate easy integration into the target system or device. Mounting options, such as flanges or brackets, can be designed to ensure secure attachment. Additionally, custom shaft configurations, connectors, and wiring options can be implemented to simplify the motor’s integration into the overall system.
- Environmental Considerations: Customization may involve adapting the micro gear motor to operate in specific environmental conditions. For example, if the motor will be exposed to moisture, dust, or extreme temperatures, protective measures such as sealing, specialized coatings, or thermal management solutions can be incorporated into the motor’s design.
- Control and Feedback: In some applications, customization may involve integrating specific control and feedback mechanisms into the micro gear motor. This can include position sensors, encoders, or communication interfaces that enable precise control, feedback, and integration with other system components or devices.
- Specialized Materials and Components: Custom micro gear motors can utilize specialized materials and components to meet unique application requirements. This may involve using specific gear materials, bearings, or insulation materials that offer enhanced performance, durability, or resistance to certain environmental factors.
- Performance Optimization: Customization allows for fine-tuning the micro gear motor’s performance to achieve optimal efficiency, power output, or response characteristics for the specific application. This can involve adjusting motor parameters, control algorithms, or utilizing advanced motor technologies to meet specific performance goals.
Overall, customization of micro gear motors is achieved through a combination of careful motor selection, design modifications, incorporation of specialized features and materials, and optimization of performance parameters. Collaborating with motor manufacturers or engineering firms with expertise in micro gear motors can help tailor the motor to the exact requirements of the application.
Are there different types of micro gear motors, and how do they suit various applications?
Yes, there are different types of micro gear motors available, and each type is designed to suit specific applications based on their unique characteristics and performance capabilities. Here’s a detailed explanation of different types of micro gear motors and how they are suited for various applications:
1. DC Gear Motors:
DC (Direct Current) gear motors are widely used in various applications due to their simplicity, compact size, and versatility. They consist of a DC motor combined with a gearbox to provide torque multiplication and speed reduction. DC gear motors are available in different configurations, such as spur gear, planetary gear, and worm gear designs. Spur gear motors offer high torque output and are suitable for applications requiring moderate precision and efficiency. Planetary gear motors provide higher torque density, smooth operation, and increased efficiency, making them suitable for applications that require higher precision and compact design. Worm gear motors offer high torque output and are commonly used in applications that require low-speed operation and high gear ratios.
2. AC Gear Motors:
AC (Alternating Current) gear motors are primarily used in applications where a continuous power supply is available. They are typically used in machinery, appliances, and industrial equipment. AC gear motors are available in both synchronous and asynchronous (induction) designs. Synchronous AC gear motors operate at a fixed speed that is synchronized with the frequency of the AC power supply. They are suitable for applications that require constant speed and precise control, such as conveyor systems and robotics. Asynchronous AC gear motors operate at a slightly lower speed than synchronous motors and are commonly used in applications that require variable speed control, such as fans, pumps, and mixers.
3. Brushed and Brushless Gear Motors:
Micro gear motors can be classified into brushed and brushless types based on the type of motor technology used. Brushed gear motors have a commutator and brushes that make physical contact with the armature windings. They are cost-effective, simple in design, and provide good torque characteristics. Brushed gear motors are suitable for applications that require moderate precision, such as automotive systems, consumer electronics, and small appliances. On the other hand, brushless gear motors use electronic commutation instead of brushes and commutators. They offer higher efficiency, longer lifespan, and better speed control compared to brushed motors. Brushless gear motors are commonly used in applications that demand high precision, reliability, and efficiency, such as robotics, medical devices, and aerospace systems.
4. Stepper Gear Motors:
Stepper gear motors are designed to move in discrete steps or increments, making them suitable for applications that require precise positioning and control. They are widely used in applications such as 3D printers, CNC machines, robotics, and automation equipment. Stepper gear motors offer high torque at low speeds and can maintain position without the need for external feedback devices. They provide excellent control over acceleration, deceleration, and position accuracy, allowing for precise motion control in a wide range of applications.
5. Linear Gear Motors:
Linear gear motors, also known as linear actuators or linear motors, are designed to provide linear motion instead of rotational motion. They are used in applications that require precise linear positioning or actuation, such as medical devices, industrial automation, and robotics. Linear gear motors offer advantages such as high speed, high acceleration, precise control, and compact design. They can be either driven by DC or AC power sources, depending on the specific application requirements.
6. Precision Gear Motors:
Precision gear motors are designed to provide high accuracy, low backlash, and smooth operation. They are commonly used in applications that demand precise motion control and positioning, such as robotics, automation, and scientific instruments. Precision gear motors are typically constructed with high-quality materials, precision gears, and advanced control systems to ensure minimal error and high repeatability in motion control applications.
7. Micro Geared Stepper Motors:
Micro geared stepper motors combine the benefits of stepper motors and gear systems. They offer precise positional control, high torque at low speeds, and the ability to maintain position without power. Micro geared stepper motors are commonly used in applications such as robotics, camera systems, medical equipment, and consumer electronics where precise motion control and compact size are essential.
In summary, there are various types of micro gear motors available, each with its own advantages and suitability for specific applications. The choice of motor type depends on factors such as required torque, speed, precision, control, powerI apologize for the confusion.
Are there specific industries or fields where micro gear motors play a crucial role?
Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:
1. Consumer Electronics:
Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.
2. Medical Devices:
In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.
3. Robotics and Automation:
Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.
4. Automotive:
In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.
5. Aerospace and Defense:
Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.
6. Industrial Equipment:
In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.
7. Precision Instruments:
Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.
8. Smart Home and IoT:
In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.
These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.
editor by CX 2024-03-27
China high quality High Power Gear Motor Induction Micro Motor Single Three Phase Reduction Motor AC Speed Regulating Motor Gearbox Micro Motor vacuum pump oil near me
Product Description
Product Description
| Motor Frame Size | 60mm/70mm/80mm/90mm/104mm |
| Motor Type | Induction motor/reversible motor/torque motor/speed control motor/damping motor/brake motor |
| Output Power | 6w/10w/15w/20w/25w/40w/60w/90w/120w/140w/180w/250w or customized |
| Output Shaft | 6mm/8mm/10mm/12mm/15mm,round shaft/D-cut shaft/key-way shaft or customized |
| Voltage Type | Single Phase 110V 4P Single Phase 220V 4P Three Phase 220V 4P Three Phase 380V 4P |
| Frequency | 50Hz/60Hz |
| Accessories | Terminal box/Fan/Thermal protector/Electromagnetic brake |
| Gearbox Frame Size | 60mm/70mm/80mm/90mm/104mm |
| Gear Ratio | 3-200k |
Detailed Photos
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| MOTOR TYPE | INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR | ||
| SERIES | K series | ||
| OUTPUT POWER | 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized) | ||
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized) | ||
| Voltage type | Single phase 100-120V 50/60Hz 4P | Single phase 200-240V 50/60Hz 4P | |
| Three phase 200-240V 50/60Hz | Three phase 380-415V 50/60Hz 4P | ||
| Three phase 440-480V 60Hz 4P | Three phase 200-240/380-415/440-480V 50/60/60Hz 4P | ||
| Accessories | Terminal box type / with Fan / thermal protector / electromagnetic brake | ||
| Above 60 W, all assembled with fan | |||
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| GEAR RATIO | 3G-300G | ||
| GEARBOX TYPE | PARALLEL SHAFT GEARBOX AND STRENGTH TYPE | ||
| Right angle hollow worm shaft | Right angle spiral bevel hollow shaft | L type hollow shaft | |
| Right angle CHINAMFG worm shaft | Right angle spiral bevel CHINAMFG shaft | L type CHINAMFG shaft | |
| K2 series air tightness improved type | |||
| Certification | CCC CE ISO9001 CQC | ||
other product
Certifications
Packaging & Shipping
Company Profile
FAQ
Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
| Application: | Industrial |
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| Speed: | Low Speed |
| Number of Stator: | Single-Phase |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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Available
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
What factors should be considered when selecting a micro gear motor for a particular application?
When selecting a micro gear motor for a particular application, several important factors should be taken into consideration. These factors help ensure that the chosen motor meets the specific requirements of the application and performs optimally. Here are the key factors to consider:
1. Torque Requirement:
Determine the torque requirements of the application. Consider both the maximum torque needed and the continuous torque required for sustained operation. Select a micro gear motor that can deliver the required torque output while considering factors such as load variations, start-up torque, and intermittent peak torque demands.
2. Speed Requirement:
Consider the desired speed range for the application. Determine the required output speed of the micro gear motor to ensure that it can meet the speed requirements of the specific task. It is important to select a motor with an appropriate gear ratio that can achieve the desired speed while considering the motor’s inherent speed limitations.
3. Power Supply:
Take into account the available power supply for the micro gear motor. Consider the voltage and current requirements of the motor and ensure compatibility with the available power source. Additionally, consider the power consumption and efficiency of the motor to optimize energy usage and minimize heat generation.
4. Physical Size and Mounting:
Consider the physical size and mounting requirements of the micro gear motor. Evaluate the available space for installation and ensure that the motor dimensions fit within the allotted space. Consider the mounting options, such as through-hole mounting, flange mounting, or custom mounting brackets, and choose a motor that can be easily integrated into the application.
5. Environmental Conditions:
Assess the environmental conditions in which the micro gear motor will operate. Consider factors such as temperature range, humidity, dust, vibration, and exposure to chemicals or corrosive substances. Select a motor that is designed to withstand and perform reliably under the specific environmental conditions of the application.
6. Expected Lifetime and Reliability:
Evaluate the expected lifetime and reliability requirements of the micro gear motor. Consider the duty cycle of the application, the expected operating hours, and the required maintenance intervals. Choose a motor with a reputation for reliability and durability to ensure long-term performance without frequent breakdowns or the need for premature replacements.
7. Control and Feedback:
Consider the control and feedback requirements of the micro gear motor. Determine if the application requires specific control interfaces, such as analog or digital signals, PWM control, or communication protocols like Modbus or CAN bus. Additionally, assess whether feedback mechanisms like encoders or sensors are necessary to provide accurate position or speed control.
8. Cost and Budget:
Evaluate the cost and budget constraints for the micro gear motor. Consider the overall cost of the motor, including the initial purchase price, installation costs, and any additional accessories or components required for proper operation. Balance the desired performance and features with the available budget to select a motor that provides the best value for the specific application.
9. Supplier and Support:
Consider the reputation and support provided by the micro gear motor supplier. Choose a reliable supplier with a track record of delivering quality products and excellent customer support. Ensure that the supplier offers technical assistance, documentation, and warranty coverage to address any potential issues or concerns that may arise during the motor’s lifespan.
By considering these factors, you can make an informed decision when selecting a micro gear motor for a particular application. It is essential to carefully evaluate the requirements and characteristics of the application to choose a motor that will meet performance expectations, ensure reliability, and provide optimal functionality.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2023-11-30
China high quality ZD 110V/220V/380V/415V 6W-200W 60mm-104mm 2IK,3IK,4IK,5Ik,6Ik Series Square Mount Right Angle Single Phase Three Phase Micro Electric Induction AC Gear Motor manufacturer
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
AC Gear Motor
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| MOTOR TYPE | Induction Motor / Reversible Motor / Torque Motor / Speed Control Motor |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | Single phase 100-120V 50/60Hz; Three phase 200-240V 50/60Hz; Three phase 440-480V 60Hz 4P |
| Accessories | Electric Brake / Fan / Speed Controller / Terminal Box / Thermal Protector |
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| Gear Ratio | 3K-200K |
| Type Of Pinion | GN Type / GU Type |
| Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of AC Gear Motor
Other Products
Company Profile
| Application: | Industrial |
|---|---|
| Speed: | 1350rpm |
| Number of Stator: | Three-Phase |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What safety considerations should be taken into account when working with micro gear motors?
When working with micro gear motors, it is important to consider the following safety considerations:
- Electrical Safety: Micro gear motors are powered by electricity, so it is crucial to follow electrical safety practices. Ensure that the motor is properly grounded, and use appropriate insulation and protective measures to prevent electrical shock hazards. Avoid working on the motor while it is energized.
- Mechanical Hazards: Micro gear motors may have rotating components, such as shafts and gears, that can pose mechanical hazards. Take precautions to prevent accidental contact with moving parts. Use protective covers or enclosures to shield the motor, and avoid reaching into the motor assembly during operation.
- Proper Installation: Follow the manufacturer’s instructions for the correct installation of the micro gear motor. Improper installation can lead to malfunctions, increased risks, and reduced performance. Ensure that the motor is securely mounted and aligned according to the recommended guidelines.
- Overloading and Overheating: Avoid overloading the micro gear motor beyond its specified limits. Exceeding the motor’s maximum torque or operating it at excessively high temperatures can lead to performance degradation, premature wear, and potential safety hazards. Monitor the motor’s operating conditions and ensure adequate cooling to prevent overheating.
- Environmental Considerations: Consider the environmental conditions in which the micro gear motor will be operated. If the motor is exposed to moisture, dust, or extreme temperatures, choose a motor with appropriate protection ratings or implement additional protective measures, such as sealing or thermal management solutions.
- Control and Automation: When integrating micro gear motors into control systems or automation setups, ensure that the control circuits and interfaces are designed and implemented correctly. Improper wiring, incorrect signal levels, or faulty control circuits can lead to unpredictable motor behavior, safety risks, or damage to the motor and other components.
- Maintenance and Inspection: Regularly inspect and maintain the micro gear motor according to the manufacturer’s recommendations. This includes cleaning, lubrication, and checking for signs of wear or damage. Perform maintenance tasks with the motor turned off and power sources disconnected to prevent accidental activation.
- Personal Protective Equipment (PPE): Depending on the specific application and associated hazards, it may be necessary to wear appropriate personal protective equipment, such as safety glasses, gloves, or protective clothing, when working with micro gear motors. Assess the risks and adhere to safety guidelines to determine the necessary PPE.
Paying attention to these safety considerations when working with micro gear motors helps mitigate risks, ensures proper functionality, and promotes a safe working environment. It is important to familiarize oneself with the specific safety guidelines provided by the manufacturer and adhere to any local safety regulations or standards applicable to the industry or application.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2023-10-23
China Best Sales ZD 110V/220V/380V/415V 6W-200W 60mm-104mm 2IK,3IK,4IK,5Ik,6Ik Series Square Mount Right Angle Single Phase Three Phase Micro Electric Induction AC Gear Motor with Hot selling
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
AC Gear Motor
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| MOTOR TYPE | Induction Motor / Reversible Motor / Torque Motor / Speed Control Motor |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | Single phase 100-120V 50/60Hz; Three phase 200-240V 50/60Hz; Three phase 440-480V 60Hz 4P |
| Accessories | Electric Brake / Fan / Speed Controller / Terminal Box / Thermal Protector |
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| Gear Ratio | 3K-200K |
| Type Of Pinion | GN Type / GU Type |
| Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of AC Gear Motor
Other Products
Company Profile
| Application: | Industrial |
|---|---|
| Speed: | 1350rpm |
| Number of Stator: | Three-Phase |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What safety considerations should be taken into account when working with micro gear motors?
When working with micro gear motors, it is important to consider the following safety considerations:
- Electrical Safety: Micro gear motors are powered by electricity, so it is crucial to follow electrical safety practices. Ensure that the motor is properly grounded, and use appropriate insulation and protective measures to prevent electrical shock hazards. Avoid working on the motor while it is energized.
- Mechanical Hazards: Micro gear motors may have rotating components, such as shafts and gears, that can pose mechanical hazards. Take precautions to prevent accidental contact with moving parts. Use protective covers or enclosures to shield the motor, and avoid reaching into the motor assembly during operation.
- Proper Installation: Follow the manufacturer’s instructions for the correct installation of the micro gear motor. Improper installation can lead to malfunctions, increased risks, and reduced performance. Ensure that the motor is securely mounted and aligned according to the recommended guidelines.
- Overloading and Overheating: Avoid overloading the micro gear motor beyond its specified limits. Exceeding the motor’s maximum torque or operating it at excessively high temperatures can lead to performance degradation, premature wear, and potential safety hazards. Monitor the motor’s operating conditions and ensure adequate cooling to prevent overheating.
- Environmental Considerations: Consider the environmental conditions in which the micro gear motor will be operated. If the motor is exposed to moisture, dust, or extreme temperatures, choose a motor with appropriate protection ratings or implement additional protective measures, such as sealing or thermal management solutions.
- Control and Automation: When integrating micro gear motors into control systems or automation setups, ensure that the control circuits and interfaces are designed and implemented correctly. Improper wiring, incorrect signal levels, or faulty control circuits can lead to unpredictable motor behavior, safety risks, or damage to the motor and other components.
- Maintenance and Inspection: Regularly inspect and maintain the micro gear motor according to the manufacturer’s recommendations. This includes cleaning, lubrication, and checking for signs of wear or damage. Perform maintenance tasks with the motor turned off and power sources disconnected to prevent accidental activation.
- Personal Protective Equipment (PPE): Depending on the specific application and associated hazards, it may be necessary to wear appropriate personal protective equipment, such as safety glasses, gloves, or protective clothing, when working with micro gear motors. Assess the risks and adhere to safety guidelines to determine the necessary PPE.
Paying attention to these safety considerations when working with micro gear motors helps mitigate risks, ensures proper functionality, and promotes a safe working environment. It is important to familiarize oneself with the specific safety guidelines provided by the manufacturer and adhere to any local safety regulations or standards applicable to the industry or application.
How does the control system of micro gear motors contribute to precision in small-scale applications?
The control system of micro gear motors plays a crucial role in achieving precision in small-scale applications. Here’s how it contributes to precision:
- Speed Control: The control system allows precise regulation of the motor’s speed, enabling accurate and consistent movement in small-scale applications. By adjusting the voltage or current supplied to the motor, the control system can control the rotational speed of the motor shaft, ensuring precise motion according to the application’s requirements.
- Position Control: Micro gear motors with advanced control systems, such as stepper motors, offer precise position control. The control system sends specific signals or pulses to the motor, causing it to move in discrete steps or increments. This allows for accurate positioning in small-scale applications where precise movements and alignment are critical. The control system can also maintain the motor’s position without the need for external feedback devices, enhancing precision and simplifying the overall system.
- Torque Control: In some applications, maintaining consistent torque is essential for precision. The control system of micro gear motors can regulate the torque output, ensuring that the motor delivers the required amount of force accurately and consistently. This is particularly important in tasks that involve delicate or precise movements, such as robotics, where excessive torque can cause damage or imprecise results.
- Feedback Mechanisms: Many micro gear motors incorporate feedback mechanisms into their control systems. These mechanisms provide information about the motor’s performance, such as speed, position, or current, and allow the control system to make adjustments in real-time. Feedback mechanisms, such as encoders or sensors, enable closed-loop control, where the control system continuously monitors and adjusts the motor’s operation to maintain precision and accuracy.
- Control Algorithms: The control system of micro gear motors often incorporates sophisticated control algorithms that optimize performance and precision. These algorithms can include proportional-integral-derivative (PID) controllers, adaptive control, or advanced motion control algorithms. By analyzing the input signals, sensory feedback, and desired output, these algorithms can adjust the motor’s operation to minimize errors, disturbances, or deviations from the desired motion, thus enhancing precision in small-scale applications.
By integrating precise speed control, position control, torque control, feedback mechanisms, and advanced control algorithms, the control system of micro gear motors enables precise and accurate operation in small-scale applications. This precision is crucial for tasks that require fine movements, tight tolerances, or intricate positioning, such as robotics, automation, medical devices, and miniature mechanisms.
How does the gear ratio in micro gear motors impact their torque and speed characteristics?
The gear ratio in micro gear motors plays a crucial role in determining their torque and speed characteristics. Here’s a detailed explanation of how the gear ratio affects these attributes:
1. Torque:
The gear ratio directly influences the torque output of a micro gear motor. A higher gear ratio corresponds to a higher torque output, while a lower gear ratio results in lower torque output. The gear mechanism in micro gear motors provides torque multiplication, allowing the motor to generate higher torque than its inherent capability. This is beneficial in applications that require higher force or torque, such as moving heavy loads or overcoming resistance. By choosing an appropriate gear ratio, micro gear motors can deliver the required torque for specific tasks while maintaining a compact size.
2. Speed:
Conversely, the gear ratio inversely affects the speed of a micro gear motor. A higher gear ratio leads to a lower output speed, while a lower gear ratio results in a higher output speed. This is because the gear reduction mechanism slows down the rotational speed of the motor output shaft. Micro gear motors with high gear ratios are commonly used in applications that require precise and slow movement, such as robotics or positioning systems. On the other hand, micro gear motors with lower gear ratios are suitable for applications that demand higher rotational speeds, such as in fan or blower systems.
3. Trade-off:
It’s important to note that there is a trade-off between torque and speed in micro gear motors. As the gear ratio increases to provide higher torque, the output speed decreases. Conversely, if the gear ratio is decreased to increase the speed, the torque output decreases. This trade-off is a result of the mechanical advantage provided by the gear system. Designers must carefully consider the requirements of the specific application to determine the optimal gear ratio that balances torque and speed according to the desired performance.
4. Efficiency:
The gear ratio also influences the overall efficiency of the micro gear motor. While gears provide torque multiplication, they can introduce mechanical losses due to friction and backlash. Higher gear ratios generally result in lower efficiency due to increased friction losses. It’s important to select gear systems with high-quality materials, precise manufacturing, and proper lubrication to minimize these losses and maximize the overall efficiency of the micro gear motor.
5. Backlash:
Backlash refers to the slight play or movement between the teeth of gears. It is a common characteristic in gear systems and can impact the precision and responsiveness of the micro gear motor. The gear ratio can affect the amount of backlash present in the system. Higher gear ratios may exhibit more backlash, which can introduce inaccuracies in motion control applications. Design considerations should be made to minimize backlash, such as using gears with tighter tolerances or incorporating anti-backlash mechanisms.
In summary, the gear ratio in micro gear motors has a direct impact on their torque and speed characteristics. Higher gear ratios provide increased torque output but lower speed, while lower gear ratios result in higher speed but lower torque. Designers must carefully select the appropriate gear ratio to meet the specific requirements of the application, considering factors such as desired torque, speed, efficiency, and backlash.
editor by CX 2023-10-20