Product Description
12v High Speed Micro Hydraulic Motor Planetary Gearbox 49mm Dc Gear Motor
1)Product Description:
1°size:Diameter 49mm
2°lifespan:5000 hours
3°gear material: plastic or brass
4°IP rate:IP54
2)Complete Specification:
3)Motor Drawing:
Shaft drawing:
4)Application:
welding machine, electrical household, CHINAMFG machinery, office intelligent equipment, hotel leisure, antomated machine and so on.
Motor Voltage: DC12V, 24V,42V,48V,90V,110V ,300V
Motor Rated Power:15W, 25W,30W,45W,65W, 95W,120W,150W,180W
Motor no-load Speed:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.
5)Factory show:
Transfer way:
7)RFQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
Q: How to delivery:
A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-05-16
China Hot selling 12V 24V RS 385s High Speed Micro Hydraulic Motor Planetary Gearbox 5V 6 Volt DC Gear Motor with Good quality
Product Description
Product Description
Product Description
Company Profile
Company profile
ZheJiang Lulang New Material Technology Co., Ltd headquartered in HangZhou, China, is a high-tech enterprise engaged in the research, development, production and sales of new permanent magnetic materials. As an expert in the application technology of permanent magnetic materials, we have advanced magnetic performance analyzer, professional analytical magnets and experienced senior technical engineers, which can help customers better choose appropriate magnetic materials, and can also customize various magnetic components according to customers’ needs.
Our products and services: Sintered neodymium iron boron series, pressure plastic rubber magnet, high temperature resistant samarium cobalt, sintered ferrite permanent magnet, magnetic components related accessories and mold design and manufacturing; The design, testing and verification of magnetic materials, professional research and development team, meet the customer’s product customization, quality assurance, and a complete range of electroplating supporting equipment (white zinc, color zinc, white nickel, black nickel, organic epoxy resin, electrophoresis, aluminum electroplating, phosphating, etc. )
Exhibition
Exhibition
Payment and logistics
Payment and logistics
FAQ
FAQ
Q1: How long does NdFeB magnet last?
A: Under normal circumstance,magnetic force would not reduce,belong to permanent;high temperature and high pressure will affect magnet performance .
Q2: What are the surface treatments for NdFeB magnets?
A: In general, it is nickel , Zinc and black epoxy plated, we can also customize according to customer needs.
Q3: Could I get samples?How long is the delivery time for samples and bulk order?
A:1.Yes, we have materials in stock to help you to get the samples as soon as we can. 2. If we have materials in our stock, we can send them within 3 working days. If we don’t have material in stock, production timefor sample is 5-10 days, 15-25 days for bulk order.
Q4: How is the quality and price?
A: Our main markets are North America and Europe,Our core competitiveness is high quality, we will provide the high quality magnet with reasonable price.
Q5: What is the magnets application ?
A: Neodymium magnet have been growing rapidly in the global market, magnets are widely used in the :Computers, Copiers, Wind power stations, Electron spin resonance, dental material.industrial robots, Recycling,Television,speakers, Motor, Sensors. Mobile, Cars, information technologies, etc. Motors, Medical Equipment and so on.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial Magnet |
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| Shape: | Customized |
| Coating: | Nickel |
| Samples: |
US$ 10.00/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there advancements or emerging technologies in micro gear motor development?
Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:
- Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
- High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
- Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
- Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
- Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
- Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.
These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
Are there specific industries or fields where micro gear motors play a crucial role?
Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:
1. Consumer Electronics:
Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.
2. Medical Devices:
In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.
3. Robotics and Automation:
Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.
4. Automotive:
In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.
5. Aerospace and Defense:
Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.
6. Industrial Equipment:
In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.
7. Precision Instruments:
Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.
8. Smart Home and IoT:
In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.
These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.
editor by CX 2024-04-12
China high quality Bm5 Gear Orbital Motor Hydraulic Planetary Gear Motor Orbital Cycloid Motor manufacturer
Product Description
Product Overview
Introduction of hydraulic motor
The hydraulic motor is an executive component of the hydraulic system, which converts the liquid pressure energy provided by thehydraulic pump into the mechanical energy (torque and speed) of its output shaft. Liquid is the medium of transmitting force andmotion.
Radial piston hydraulic motor
The working principle of the radial piston type hydraulic motor is that when the pressure oil enters the bottom of the piston in the cylinder body through the window of the fixed oil distribution shaft 4, the piston extends outwards and firmly presses against the inner wall of the stator, because there is an eccentric distance between the stator and the cylinder block.
At the contact point between the plunger and the stator, the reaction force between the stator and the plunger is. The force can be decomposed into 2 components.
When the oil pressure acting on the bottom of the plunger is p, the diameter of the plunger is D, and the angle between the force and is x, the force produces a torque on the cylinder block and makes the cylinder block rotate. The cylinder block then outputs the torque and speed through the transmission shaft connected with the end face.
technical parameter
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technical parameter
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Displacement(ml/r)
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80
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100
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125
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160
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200
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250
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Flow(LPM)
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Continuous
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75
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75
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75
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75
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75
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75
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Intermittent
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85
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95
|
95
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115
|
115
|
115
|
|
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Speed(RPM)
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Continuous
|
850
|
675
|
522
|
430
|
345
|
276
|
|
Intermittent
|
956
|
855
|
700
|
660
|
529
|
423
|
|
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Pressure(Mps)
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Continuous
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17.5
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17.5
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17.5
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17.5
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17.5
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17.5
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Intermittent
|
28
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28
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28
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25
|
25
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25
|
|
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Torque(N*m)
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Continuous
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178
|
223
|
278
|
356
|
445
|
557
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Intermittent
|
285
|
356
|
445
|
509
|
636
|
755
|
|
Applicable models
Company profile
1.One set/Plastic box/Cardboard CTN
2.Safety for long-distance transportation
3.All of the productions will be checked carefully before delivery
Pre-sales Service
1. Inquiry and consulting support
2. Sample testing support
3. Recommend the most suitable machine according to customer’s purpose
4. Factory visiting welcomed
After-sales Service
1. Training how to install the machine
2. Training how to use the machine
3. Warranty 1 year
4. Engineers available to service machinery oversea
FAQ
Q1.Are you a factory or a trading company?What can you provide?
We are a factory locates in industrial belt of HangZhou City,our main products are hydraulic orbit motors,hydraulic winches,hydraulic
steel hole punchers,mini excavators,etc.
Q2.I want to buy your product,how can I pay?
We support T/T,Paypal,Western Union,also you can pay by credit card.
Q3.How about the warranty?
We promise to supply high quality products and professional after-sales service.We can supply technical support as long as youneed,beyond that,we also offer 6 months of warranty.
Q4.If we don’t find what we want on your website,what should we do?
You can start a conversation to us,or send us email about the descriptions and pictures of the products you need,we will check ifwe can supply and reply your inquiry ASAP.
Q5.Could we buy 1pcs of the item for quality testing?
Yes of course,we understand quality test is important and we are glad to send 1 set for quality testing.
SALES AND SERVICE NETWORK
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001 |
|---|---|
| Excitation Mode: | Excited |
| Power Rating: | 1500W |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
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|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-03-28