Tag Archives: gearbox planetary

China factory 12V High Speed Micro Hydraulic Motor Planetary Gearbox 49mm DC Gear Motor vacuum pump belt

Product Description

12v High Speed Micro Hydraulic Motor Planetary Gearbox  49mm Dc Gear Motor

1)Product Description:
    
1°size:Diameter 49mm 
    2°lifespan:5000 hours 
    3°gear material: plastic or brass
    4°IP rate:IP54

 

 

 

 

2)Complete Specification:

3)Motor Drawing:

Shaft drawing:

 

   

4)Application:

 

 welding machine, electrical household, CHINAMFG machinery, office intelligent equipment, hotel leisure, antomated machine and so on.

Motor Voltage: DC12V, 24V,42V,48V,90V,110V ,300V

Motor Rated Power:15W, 25W,30W,45W,65W, 95W,120W,150W,180W

Motor no-load Speed:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.

5)Factory show:

Transfer way:

 

7)RFQ:

Q: Are you trading company or manufacturer ?

A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
 

Q: What is your main product?

DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
 

Q: What if I don’t know which DC motor I need?

A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
 

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
 

Q: How to delivery:

A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers. 

By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

 

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Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Constant Speed
Excitation Mode: Excited
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

brushless motor

Where can individuals find reputable suppliers or manufacturers of micro gear motors?

Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:

  • Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
  • Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
  • Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
  • Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
  • Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
  • Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.

It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.

By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.

brushless motor

What challenges or limitations might be associated with the use of micro gear motors?

Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:

  • Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
  • Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
  • Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
  • Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
  • Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.

Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.

brushless motor

In which applications are micro gear motors commonly used due to their compact size?

Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:

1. Micro Robotics:

Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.

2. Medical Devices:

In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.

3. Automotive Systems:

Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.

4. Consumer Electronics:

Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.

5. Industrial Automation:

In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.

6. Aerospace and Defense:

Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.

7. Scientific and Laboratory Equipment:

Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.

8. Industrial and Manufacturing:

In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.

These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.

China factory 12V High Speed Micro Hydraulic Motor Planetary Gearbox 49mm DC Gear Motor   vacuum pump belt	China factory 12V High Speed Micro Hydraulic Motor Planetary Gearbox 49mm DC Gear Motor   vacuum pump belt
editor by CX 2024-05-16

China best Flange 32mm to Micro Electric 82mm 24V 36V 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox vacuum pump distributors

Product Description

 

Product Description

 

model Number of poles Phase Rated voltage Rated speed Continuous locked-rotor torque Rated torque Rated power Peak torque
Units     VDC RPM N.m N.m W N.m
42BYA075B030C-02 4 3 24 3000 0.192 0.16 50 0.48

 

model Peak current Torque constant Back EMF Motor length Motor length voltage range Range of rotation weight
Units A Nm/A V/KRPM g.cMoment of inertia mm VDC RPM Kg
42BYA075B030C-02 9.6 0.05 3.947 14.6 134 24~48 1000~3000 1.0 

Product Parameters

Quiet stable and reliable for long life operation

1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on

Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.

Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.

After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.

Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Samples:
US$ 162/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

brushless motor

Are there advancements or emerging technologies in micro gear motor development?

Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:

  • Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
  • High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
  • Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
  • Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
  • Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
  • Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.

These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.

brushless motor

How does the control system of micro gear motors contribute to precision in small-scale applications?

The control system of micro gear motors plays a crucial role in achieving precision in small-scale applications. Here’s how it contributes to precision:

  • Speed Control: The control system allows precise regulation of the motor’s speed, enabling accurate and consistent movement in small-scale applications. By adjusting the voltage or current supplied to the motor, the control system can control the rotational speed of the motor shaft, ensuring precise motion according to the application’s requirements.
  • Position Control: Micro gear motors with advanced control systems, such as stepper motors, offer precise position control. The control system sends specific signals or pulses to the motor, causing it to move in discrete steps or increments. This allows for accurate positioning in small-scale applications where precise movements and alignment are critical. The control system can also maintain the motor’s position without the need for external feedback devices, enhancing precision and simplifying the overall system.
  • Torque Control: In some applications, maintaining consistent torque is essential for precision. The control system of micro gear motors can regulate the torque output, ensuring that the motor delivers the required amount of force accurately and consistently. This is particularly important in tasks that involve delicate or precise movements, such as robotics, where excessive torque can cause damage or imprecise results.
  • Feedback Mechanisms: Many micro gear motors incorporate feedback mechanisms into their control systems. These mechanisms provide information about the motor’s performance, such as speed, position, or current, and allow the control system to make adjustments in real-time. Feedback mechanisms, such as encoders or sensors, enable closed-loop control, where the control system continuously monitors and adjusts the motor’s operation to maintain precision and accuracy.
  • Control Algorithms: The control system of micro gear motors often incorporates sophisticated control algorithms that optimize performance and precision. These algorithms can include proportional-integral-derivative (PID) controllers, adaptive control, or advanced motion control algorithms. By analyzing the input signals, sensory feedback, and desired output, these algorithms can adjust the motor’s operation to minimize errors, disturbances, or deviations from the desired motion, thus enhancing precision in small-scale applications.

By integrating precise speed control, position control, torque control, feedback mechanisms, and advanced control algorithms, the control system of micro gear motors enables precise and accurate operation in small-scale applications. This precision is crucial for tasks that require fine movements, tight tolerances, or intricate positioning, such as robotics, automation, medical devices, and miniature mechanisms.

brushless motor

In which applications are micro gear motors commonly used due to their compact size?

Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:

1. Micro Robotics:

Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.

2. Medical Devices:

In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.

3. Automotive Systems:

Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.

4. Consumer Electronics:

Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.

5. Industrial Automation:

In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.

6. Aerospace and Defense:

Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.

7. Scientific and Laboratory Equipment:

Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.

8. Industrial and Manufacturing:

In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.

These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.

China best Flange 32mm to Micro Electric 82mm 24V 36V 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox   vacuum pump distributorsChina best Flange 32mm to Micro Electric 82mm 24V 36V 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox   vacuum pump distributors
editor by CX 2024-05-07

China wholesaler Micro Planetary Gearbox Brushless Gear Motor manufacturer

Product Description

 

 

Product Parameters

Model:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Gear Box: 2,000 gf.cm
  • Instant Torque of Gear Box: 6,000 gf.cm
  • Overall Length L: 34 mm
  • Gear Box Length L1: 19 mm
Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD571571-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD571571-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD571571-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD571571-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD571571-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD571571-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD571571-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD571571-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD571571-809 3.0 20 80 18 220 512 50 2000 6000 809

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

Detailed Photos

 

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop


Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

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gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China wholesaler Micro Planetary Gearbox Brushless Gear Motor   manufacturer China wholesaler Micro Planetary Gearbox Brushless Gear Motor   manufacturer
editor by CX 2024-04-25

China supplier High Precision Gear Pad200-10 Disc Planetary Reducer 750W Servo Gearbox Reducer 110 Motor supplier

Product Description

PAD series is a hollow shaft planetary gearbox. It can be fast connected to any motor output shaft.The rotating output flange replaces the traditional output shaft, giving it a unique power transfer solution .

The PAD planetary gear on the shaft is supported by both ends of the full needle roller bearing, which enhances the torsion stiffness.The output shaft of PAD planetary gearbox is supported by 2 taper roller bearings for greater carrying capacity

The PAD hollow shaft planetary gearbox is with highest torsional stiffness, tilting moment and compactness.Backlash of PAD planetary gearbox can be to 1 arcmin.With the excellent positioning performance and high torque,PAD planetary gearbox is specially suitable for the motion occasion of high positioning precision, dynamic cyclic operations and compact solutions for motion control, automation, CNC machines and robotic.PAD planetary reducers have been used by famous manufacturing companies, such as Samsung, CHINAMFG and LG,etc.

Input size of PAD planetary gearbox is customizable,it can replace of similar models from other factories.So it is suitable for all kinds of servo motor and stepper motor.PAD inline planetary gearbox have various of speed reduction from 4-100.

PAD series planetary gearbox is with round output flange and output hollow shaft.

Good Quality High Torque PAD Series Planetary Gearbox Speed Geared Reducer with Square Flange Output

PAD sereis flange output planetary reducer features compact structure and high precision. Compared with other general gearbox, the use of PAD enables the installation space to be saved. The compact structure performs high torsional rigidity, and the taper roller bearing support provides high axial and moment load capacity.

PAD planetary gearbox is suitable for motion transmission where high positioning precision is required, and other automatic fields like dynamic cyclic operations, CNC machines and robotic industry.

 

Product Parameters

 

 

Detailed Photos

 

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.

 

Company Profile

 

Certifications

 

Packaging & Shipping

 

 

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Application: Motor, Electric Cars, Motorcycle, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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gear motor

Where can individuals find reliable resources for learning more about gear motors and their applications?

Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:

1. Manufacturer Websites:

Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.

2. Industry Associations and Organizations:

Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).

3. Technical Publications and Journals:

Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.

4. Online Forums and Communities:

Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.

5. Educational Institutions and Courses:

Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.

6. Trade Shows and Exhibitions:

Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.

When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China supplier High Precision Gear Pad200-10 Disc Planetary Reducer 750W Servo Gearbox Reducer 110 Motor   supplier China supplier High Precision Gear Pad200-10 Disc Planetary Reducer 750W Servo Gearbox Reducer 110 Motor   supplier
editor by CX 2024-04-23

China Hot selling 12V 24V RS 385s High Speed Micro Hydraulic Motor Planetary Gearbox 5V 6 Volt DC Gear Motor with Good quality

Product Description

Product Description

Product Description

Company Profile

Company profile
 

ZheJiang Lulang New Material Technology Co., Ltd headquartered in HangZhou, China, is a high-tech enterprise engaged in the research, development, production and sales of new permanent magnetic materials. As an expert in the application technology of permanent magnetic materials, we have advanced magnetic performance analyzer, professional analytical magnets and experienced senior technical engineers, which can help customers better choose appropriate magnetic materials, and can also customize various magnetic components according to customers’ needs. 

  

Our products and services: Sintered neodymium iron boron series, pressure plastic rubber magnet, high temperature resistant samarium cobalt, sintered ferrite permanent magnet, magnetic components related accessories and mold design and manufacturing; The design, testing and verification of magnetic materials, professional research and development team, meet the customer’s product customization, quality assurance, and a complete range of electroplating supporting equipment (white zinc, color zinc, white nickel, black nickel, organic epoxy resin, electrophoresis, aluminum electroplating, phosphating, etc. )

Exhibition

Exhibition

 

 

 

Payment and logistics

Payment and logistics

FAQ

FAQ

Q1: How long does NdFeB magnet last? 
A: Under normal circumstance,magnetic force would not reduce,belong to permanent;high temperature and high pressure will affect magnet performance .

Q2: What are the surface treatments for NdFeB magnets?
 A: In general, it is nickel , Zinc and black epoxy plated, we can also customize according to customer needs.

Q3: Could I get samples?How long is the delivery time for samples and bulk order?
 A:1.Yes, we have materials in stock to help you to get the samples as soon as we can. 2. If we have materials in our stock, we can send them within 3 working days. If we don’t have material in stock, production timefor sample is 5-10 days, 15-25 days for bulk order.

Q4: How is the quality and price? 
A: Our main markets are North America and Europe,Our core competitiveness is high quality, we will provide the high quality magnet with reasonable price.

Q5: What is the magnets application ?
A: Neodymium magnet have been growing rapidly in the global market, magnets are widely used in the :Computers, Copiers, Wind power stations, Electron spin resonance, dental material.industrial robots, Recycling,Television,speakers, Motor, Sensors. Mobile, Cars, information technologies, etc. Motors, Medical Equipment and so on.
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Application: Industrial Magnet
Shape: Customized
Coating: Nickel
Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Estimated freight per unit.







about shipping cost and estimated delivery time.
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

brushless motor

Are there advancements or emerging technologies in micro gear motor development?

Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:

  • Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
  • High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
  • Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
  • Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
  • Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
  • Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.

These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.

brushless motor

What challenges or limitations might be associated with the use of micro gear motors?

Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:

  • Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
  • Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
  • Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
  • Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
  • Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.

Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.

brushless motor

Are there specific industries or fields where micro gear motors play a crucial role?

Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:

1. Consumer Electronics:

Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.

2. Medical Devices:

In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.

3. Robotics and Automation:

Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.

4. Automotive:

In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.

5. Aerospace and Defense:

Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.

6. Industrial Equipment:

In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.

7. Precision Instruments:

Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.

8. Smart Home and IoT:

In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.

These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.

China Hot selling 12V 24V RS 385s High Speed Micro Hydraulic Motor Planetary Gearbox 5V 6 Volt DC Gear Motor   with Good quality China Hot selling 12V 24V RS 385s High Speed Micro Hydraulic Motor Planetary Gearbox 5V 6 Volt DC Gear Motor   with Good quality
editor by CX 2024-04-12

China factory Small Car Switched Brushless DC Planetary Gear Motor Planetary Gearbox Motor supplier

Product Description

 

Product Description

 

model Number of poles Phase Rated voltage Rated speed Continuous locked-rotor torque Rated torque Rated power Peak torque
Units     VDC RPM N.m N.m W N.m
42BYA075B030C-02 4 3 24 3000 0.192 0.16 50 0.48

 

model Peak current Torque constant Back EMF Motor length Motor length voltage range Range of rotation weight
Units A Nm/A V/KRPM g.cMoment of inertia mm VDC RPM Kg
42BYA075B030C-02 9.6 0.05 3.947 14.6 134 24~48 1000~3000 1.0 

Product Parameters

Quiet stable and reliable for long life operation

1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 8
Samples:
US$ 162/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

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editor by CX 2024-04-11

China Hot selling 12V 24V NEMA 8 11 17 23 24 34 42 52 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder vacuum pump adapter

Product Description

12V 24V NEMA 8 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder

Stepper Motor Overview:

Motor series Phase No. Step angle Motor length Motor size Leads No. Holding torque
Nema 8 2 phase 1.8 degree 30~42mm 20x20mm 4 180~300g.cm
Nema 11 2 phase 1.8 degree 32~51mm 28x28mm 4 or 6 430~1200g.cm
Nema 14 2 phase 0.9 or 1.8 degree 27~42mm 35x35mm 4 1000~2000g.cm
Nema 16 2 phase 1.8 degree 20~44mm 39x39mm 4 or 6 650~2800g.cm
Nema 17 2 phase 0.9 or 1.8 degree 25~60mm 42x42mm 4 or 6 1.5~7.3kg.cm
Nema 23 2 phase 0.9 or 1.8 degree 41~112mm 57x57mm 4 or 6 or 8 0.39~3.1N.m
3 phase 1.2 degree 42~79mm 57x57mm 0.45~1.5N.m
Nema 24 2 phase 1.8 degree 56~111mm 60x60mm 8 1.17~4.5N.m
Nema 34 2 phase 1.8 degree 67~155mm 86x86mm 4 or 8 3.4~12.2N.m
3 phase 1.2 degree 65~150mm 86x86mm 2~7N.m
Nema 42 2 phase 1.8 degree 99~201mm 110x110mm 4 11.2~28N.m
3 phase 1.2 degree 134~285mm 110x110mm 8~25N.m
Nema 52 2 phase 1.8 degree 173~285mm 130x130mm 4 13.3~22.5N.m
3 phase 1.2 degree 173~285mm 130x130mm 13.3~22.5N.m
Above only for representative products, products of special request can be made according to the customer request.

1. The magnetic steel is high grade,we usually use the SH level type.
2. The rotor is be coated,reduce burrs,working smoothly,less noise. We test the stepper motor parts step by step.
3. Stator is be test and rotor is be test before assemble.
4. After we assemble the stepper motor, we will do 1 more test for it, to make sure the quality is good.

JKONGMOTOR stepping motor is a motor that converts electrical pulse signals into corresponding angular displacements or linear displacements. This small stepper motor can be widely used in various fields, such as a 3D printer, stage lighting, laser engraving, textile machinery, medical equipment, automation equipment, etc.

Jkongmotor Nema 8 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Mass
( °) (L)mm A Ω mH g.cm No. kg
JK20HS30-0604 1.8 30 0.6 18 3.2 180 4 0.06
JK20HS33-0604 1.8 33 0.6 6.5 1.7 200 4 0.07
JK20HS38-0604 1.8 38 0.6 10 5.5 300 4 0.08
JK20HS42-0804 1.8 42 0.8 5.4 1.5 400 4 0.09

Jkongmotor Nema 11 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Rotor Inertia Mass
( °) (L)mm A Ω mH g.cm No. g.cm2 Kg
JK28HS32-0674 1.8 32 0.67 5.6 3.4 600 4 9 0.11
JK28HS32-0956 1.8 32 0.95 2.8 0.8 430 6 9 0.11
JK28HS45-0956 1.8 45 0.95 3.4 1.2 750 6 12 0.14
JK28HS45-0674 1.8 45 0.67 6.8 4.9 950 4 12 0.14
JK28HS51-0956 1.8 51 0.95 4.6 1.8 900 6 18 0.2
JK28HS51-0674 1.8 51 0.67 9.2 7.2 1200 4 18 0.2

Jkongmotor Nema 14 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH g.cm No. g.cm g.cm2 Kg
JK35HS28-0504 1.8 28 0.5 20 14 1000 4 80 11 0.13
JK35HS34-1004 1.8 34 1 2.7 4.3 1400 4 100 13 0.17
JK35HS42-1004 1.8 42 1 3.8 3.5 2000 4 125 23 0.22

Jkongmotor 39mm Hybrid Stepping Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH g.cm No. g.cm g.cm2 Kg
JK39HY20-0404 1.8 20 0.4 6.6 7.5 650 4 50 11 0.12
JK39HY20-0506 1.8 20 0.5 13 7.5 800 6 50 11 0.12
JK39HY34-0404 1.8 34 0.4 30 32 2100 4 120 20 0.18
JK39HY34-0306 1.8 34 0.3 40 20 1300 6 120 20 0.18
JK39HY38-0504 1.8 38 0.5 24 45 2900 4 180 24 0.2
JK39HY38-0806 1.8 38 0.8 7.5 6 2000 6 180 24 0.2
JK39HY44-0304 1.8 44 0.3 40 100 2800 4 250 40 0.25

Jkongmotor 42BYGH Nema 17 Step Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH kg.cm No. g.cm g.cm2 Kg
JK42HS25-0404 1.8 25 0.4 24 36 1.8 4 75 20 0.15
JK42HS28-0504 1.8 28 0.5 20 21 1.5 4 85 24 0.22
JK42HS34-1334 1.8 34 1.33 2.1 2.5 2.2 4 120 34 0.22
JK42HS34-0406 1.8 34 0.4 24 15 1.6 6 120 34 0.22
JK42HS34-0956 1.8 34 0.95 4.2 2.5 1.6 6 120 34 0.22
JK42HS40-0406 1.8 40 0.4 30 30 2.6 6 150 54 0.28
JK42HS40-1684 1.8 40 1.68 1.65 3.2 3.6 4 150 54 0.28
JK42HS40-1206 1.8 40 1.2 3 2.7 2.9 6 150 54 0.28
JK42HS48-0406 1.8 48 0.4 30 25 3.1 6 260 68 0.35
JK42HS48-1684 1.8 48 1.68 1.65 2.8 4.4 4 260 68 0.35
JK42HS48-1206 1.8 48 1.2 3.3 2.8 3.17 6 260 68 0.35
JK42HS60-0406 1.8 60 0.4 30 39 6.5 6 280 102 0.5
JK42HS60-1704 1.8 60 1.7 3 6.2 7.3 4 280 102 0.5
JK42HS60-1206 1.8 60 1.2 6 7 5.6 6 280 102 0.5

Jkongmotor Nema 23 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. g.cm g.cm2 Kg
JK57HS41-1006 1.8 41 1 7.1 8 0.48 6 250 150 0.47
JK57HS41-2008 1.8 41 2 1.4 1.4 0.39 8 250 150 0.47
JK57HS41-2804 1.8 41 2.8 0.7 1.4 0.55 4 250 150 0.47
JK57HS51-1006 1.8 51 1 6.6 8.2 0.72 6 300 230 0.59
JK57HS51-2008 1.8 51 2 1.8 2.7 0.9 8 300 230 0.59
JK57HS51-2804 1.8 51 2.8 0.83 2.2 1.01 4 300 230 0.59
JK57HS56-2006 1.8 56 2 1.8 2.5 0.9 6 350 280 0.68
JK57HS56-2108 1.8 56 2.1 1.8 2.5 1 8 350 280 0.68
JK57HS56-2804 1.8 56 2.8 0.9 2.5 1.2 4 350 280 0.68
JK57HS64-2804 1.8 64 2.8 0.8 2.3 1 4 400 300 0.75
JK57HS76-2804 1.8 76 2.8 1.1 3.6 1.89 4 600 440 1.1
JK57HS76-3006 1.8 76 3 1 1.6 1.35 6 600 440 1.1
JK57HS76-3008 1.8 76 3 1 1.8 1.5 8 600 440 1.1
JK57HS82-3004 1.8 82 3 1.2 4 2.1 4 1000 600 1.2
JK57HS82-4008 1.8 82 4 0.8 1.8 2 8 1000 600 1.2
JK57HS82-4204 1.8 82 4.2 0.7 2.5 2.2 4 1000 600 1.2
JK57HS100-4204 1.8 100 4.2 0.75 3 3 4 1100 700 1.3
JK57HS112-3004 1.8 112 3 1.6 7.5 3 4 1200 800 1.4
JK57HS112-4204 1.8 112 4.2 0.9 3.8 3.1 4 1200 800 1.4

Jkongmotor Nema 24 Stepper Motor Parameters:

Model No. Wiring  Diagram Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
(L)mm A Ω mH N.m No. g.cm g.cm2 Kg
JK60HS56-2008 Unipolar 56 2 1.8 3 1.17 8 700 300 0.77
Parallel 2.8 0.9 3.6 1.65
Tandem 1.4 3.6 14.4 1.65
JK60HS67-2008 Unipolar 67 2 2.4 4.6 1.5 8 900 570 1.2
Parallel 2.8 1.2 4.6 2.1
Tandem 1.4 4.8 18.4 2.1
JK60HS88-2008 Unipolar 88 2 3 6.8 2.2 8 1000 840 1.4
Parallel 2.8 1.5 6.8 3.1
Tandem 1.4 6 27.2 3.1
JK60HS100-2008 Unipolar 100 2 3.2 6.4 2.8 8 1100 980 1.7
Parallel 2.8 1.6 6.4 4
Tandem 1.4 6.4 25.6 4
JK60HS111-2008 Unipolar 111 2 4.4 8.3 3.2 8 1200 1120 1.9
Parallel 2.8 2.2 8.3 4.5
Tandem 1.4 8.8 33.2 4.5

Jkongmotor Nema 34 86BYGH Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. Kg.cm g.cm2 Kg
JK86HS68-5904 1.8 67 5.9 0.28 1.7 3.4 4 0.8 1000 1.7
JK86HS68-2808 1.8 67 2.8 1.4 3.9 3.4 8 0.8 1000 1.7
JK86HS78-5504 1.8 78 5.5 0.46 4 4.6 4 1.2 1400 2.3
JK86HS78-4208 1.8 78 4.2 0.75 3.4 4.6 8 1.2 1400 2.3
JK86HS97-4504 1.8 97 4.5 0.66 3 5.8 4 1.7 2100 3
JK86HS97-4008 1.8 97 4 0.98 4.1 4.7 8 1.7 2100 3
JK86HS100-6004 1.8 100 6 0.36 2.8 7 4 1.9 2200 3.1
JK86HS115-6004 1.8 115 6 0.6 6.5 8.7 4 2.4 2700 3.8
JK86HS115-4208 1.8 115 4.2 0.9 6 8.7 8 2.4 2700 3.8
JK86HS126-6004 1.8 126 6 0.58 6.5 6.3 4 2.9 3200 4.5
JK86HS155-6004 1.8 155 6 0.68 9 13 4 3.6 4000 5.4
JK86HS155-4208 1.8 155 4.2 1.25 8 12.2 8 3.6 4000 5.4

Jkongmotor Nema 42 Stepper Motor Parameters:

Model Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. kg.cm g.cm2 Kg
JK110HS99-5504 1.8 99 5.5 0.9 12 11.2 4 3 5500 5
JK110HS115-6004 1.8 115 6 0.48 7 12 4 4 7100 6
JK110HS150-6504 1.8 150 6.5 0.8 15 21 4 5.9 10900 8.4
JK110HS165-6004 1.8 165 6 0.9 14 24 4 6.6 12800 9.1
JK110HS201-8004 1.8 201 8 0.67 12 28 4 7.5 16200 11.8

Jkongmotor Nema 52 Stepper Motor Parameters:

Model No. Operating Voltage Rated Current Resistance Inductance Holding Torque Noload Frequency Starting Frequency Mass Motor Length
VDC A Ω mH N.m No. g.cm Kg mm
JK130HS173-6004 80~325 6 0.75 12.6 25 25000 2300 13.3 173
JK130HS229-6004 80~325 6 0.83 13.2 30 25000 2300 18 229
JK130HS257-7004 80~325 7 0.73 11.7 40 23000 2200 19 257
JK130HS285-7004 80~325 7 0.66 10 50 23000 2200 22.5 285

 

Stepping Motor Customized

Detailed Photos

                                                Motor with Driver                                                                                                         Closed Loop Stepper Motor

 

                       Easy Servo Stepper Motor Kits                                                          Geared Stepper Motor                                            Linear Actuator Stepper Motor

             Linear Screw Stepper Motor                                             3 / 4 Axis Cnc Stepper Motor Kits                                          Hybrid Stepper Motor            

 

                Brushless DC Motor                                                                  Brushed Dc Motor                                                        Coreless Dc Motor                          

Company Profile

HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.

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Application: Printing Equipment
Speed: Constant Speed
Number of Stator: Two-Phase
Customization:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

brushless motor

Can you recommend resources for further learning about the principles and applications of micro gear motors?

Yes, here are some recommended resources for further learning about the principles and applications of micro gear motors:

  • Manufacturer Websites: Visit the websites of micro gear motor manufacturers. Many reputable manufacturers provide resources such as product datasheets, technical specifications, application notes, and white papers. These resources can offer valuable insights into the principles, design considerations, and specific applications of micro gear motors.
  • Industry Publications and Journals: Subscribe to or explore industry publications and journals related to robotics, automation, or electromechanical systems. Examples include “IEEE Transactions on Robotics,” “Robotics and Automation Magazine,” or “Control Engineering.” These publications often feature articles, case studies, and research papers that delve into the principles, advancements, and real-world applications of micro gear motors.
  • Books and Reference Materials: Look for books specifically dedicated to the principles and applications of micro gear motors. Some recommended titles include “Gearmotor Handbook” by Steve Antonich, “Handbook of Small Electric Motors” edited by William H. Yeadon, or “Mechatronics: Principles and Applications” by Godfrey C. Onwubolu. These resources provide comprehensive information, theories, and practical guidance on micro gear motors.
  • Online Courses and Tutorials: Online learning platforms, such as Coursera, Udemy, or edX, offer courses on robotics, mechatronics, and motor control. These courses cover topics related to micro gear motors, including their principles, design, control, and applications. Completing these courses can provide in-depth knowledge and practical skills in working with micro gear motors.
  • Technical Forums and Communities: Engage in technical forums and communities dedicated to robotics, motor control, or mechatronics. Websites like Stack Exchange (specifically the Robotics or Electrical Engineering sections), Reddit’s r/AskElectronics or r/robotics, or specialized forums like All About Circuits or Robotics Stack Exchange can be valuable platforms for asking questions, discussing principles, and learning from experts and enthusiasts in the field.
  • Research Papers and Academic Publications: Explore academic databases such as IEEE Xplore, ScienceDirect, or Google Scholar to find research papers and academic publications related to micro gear motors. These papers provide in-depth analyses, experimental results, and theoretical discussions on various aspects of micro gear motors, including their principles, modeling, control algorithms, and emerging applications.

By utilizing these resources, individuals can gain a deeper understanding of the principles and applications of micro gear motors. It is recommended to combine multiple sources for a comprehensive and well-rounded learning experience.

brushless motor

What factors should be considered when selecting a micro gear motor for a particular application?

When selecting a micro gear motor for a particular application, several important factors should be taken into consideration. These factors help ensure that the chosen motor meets the specific requirements of the application and performs optimally. Here are the key factors to consider:

1. Torque Requirement:

Determine the torque requirements of the application. Consider both the maximum torque needed and the continuous torque required for sustained operation. Select a micro gear motor that can deliver the required torque output while considering factors such as load variations, start-up torque, and intermittent peak torque demands.

2. Speed Requirement:

Consider the desired speed range for the application. Determine the required output speed of the micro gear motor to ensure that it can meet the speed requirements of the specific task. It is important to select a motor with an appropriate gear ratio that can achieve the desired speed while considering the motor’s inherent speed limitations.

3. Power Supply:

Take into account the available power supply for the micro gear motor. Consider the voltage and current requirements of the motor and ensure compatibility with the available power source. Additionally, consider the power consumption and efficiency of the motor to optimize energy usage and minimize heat generation.

4. Physical Size and Mounting:

Consider the physical size and mounting requirements of the micro gear motor. Evaluate the available space for installation and ensure that the motor dimensions fit within the allotted space. Consider the mounting options, such as through-hole mounting, flange mounting, or custom mounting brackets, and choose a motor that can be easily integrated into the application.

5. Environmental Conditions:

Assess the environmental conditions in which the micro gear motor will operate. Consider factors such as temperature range, humidity, dust, vibration, and exposure to chemicals or corrosive substances. Select a motor that is designed to withstand and perform reliably under the specific environmental conditions of the application.

6. Expected Lifetime and Reliability:

Evaluate the expected lifetime and reliability requirements of the micro gear motor. Consider the duty cycle of the application, the expected operating hours, and the required maintenance intervals. Choose a motor with a reputation for reliability and durability to ensure long-term performance without frequent breakdowns or the need for premature replacements.

7. Control and Feedback:

Consider the control and feedback requirements of the micro gear motor. Determine if the application requires specific control interfaces, such as analog or digital signals, PWM control, or communication protocols like Modbus or CAN bus. Additionally, assess whether feedback mechanisms like encoders or sensors are necessary to provide accurate position or speed control.

8. Cost and Budget:

Evaluate the cost and budget constraints for the micro gear motor. Consider the overall cost of the motor, including the initial purchase price, installation costs, and any additional accessories or components required for proper operation. Balance the desired performance and features with the available budget to select a motor that provides the best value for the specific application.

9. Supplier and Support:

Consider the reputation and support provided by the micro gear motor supplier. Choose a reliable supplier with a track record of delivering quality products and excellent customer support. Ensure that the supplier offers technical assistance, documentation, and warranty coverage to address any potential issues or concerns that may arise during the motor’s lifespan.

By considering these factors, you can make an informed decision when selecting a micro gear motor for a particular application. It is essential to carefully evaluate the requirements and characteristics of the application to choose a motor that will meet performance expectations, ensure reliability, and provide optimal functionality.

brushless motor

How does the gear ratio in micro gear motors impact their torque and speed characteristics?

The gear ratio in micro gear motors plays a crucial role in determining their torque and speed characteristics. Here’s a detailed explanation of how the gear ratio affects these attributes:

1. Torque:

The gear ratio directly influences the torque output of a micro gear motor. A higher gear ratio corresponds to a higher torque output, while a lower gear ratio results in lower torque output. The gear mechanism in micro gear motors provides torque multiplication, allowing the motor to generate higher torque than its inherent capability. This is beneficial in applications that require higher force or torque, such as moving heavy loads or overcoming resistance. By choosing an appropriate gear ratio, micro gear motors can deliver the required torque for specific tasks while maintaining a compact size.

2. Speed:

Conversely, the gear ratio inversely affects the speed of a micro gear motor. A higher gear ratio leads to a lower output speed, while a lower gear ratio results in a higher output speed. This is because the gear reduction mechanism slows down the rotational speed of the motor output shaft. Micro gear motors with high gear ratios are commonly used in applications that require precise and slow movement, such as robotics or positioning systems. On the other hand, micro gear motors with lower gear ratios are suitable for applications that demand higher rotational speeds, such as in fan or blower systems.

3. Trade-off:

It’s important to note that there is a trade-off between torque and speed in micro gear motors. As the gear ratio increases to provide higher torque, the output speed decreases. Conversely, if the gear ratio is decreased to increase the speed, the torque output decreases. This trade-off is a result of the mechanical advantage provided by the gear system. Designers must carefully consider the requirements of the specific application to determine the optimal gear ratio that balances torque and speed according to the desired performance.

4. Efficiency:

The gear ratio also influences the overall efficiency of the micro gear motor. While gears provide torque multiplication, they can introduce mechanical losses due to friction and backlash. Higher gear ratios generally result in lower efficiency due to increased friction losses. It’s important to select gear systems with high-quality materials, precise manufacturing, and proper lubrication to minimize these losses and maximize the overall efficiency of the micro gear motor.

5. Backlash:

Backlash refers to the slight play or movement between the teeth of gears. It is a common characteristic in gear systems and can impact the precision and responsiveness of the micro gear motor. The gear ratio can affect the amount of backlash present in the system. Higher gear ratios may exhibit more backlash, which can introduce inaccuracies in motion control applications. Design considerations should be made to minimize backlash, such as using gears with tighter tolerances or incorporating anti-backlash mechanisms.

In summary, the gear ratio in micro gear motors has a direct impact on their torque and speed characteristics. Higher gear ratios provide increased torque output but lower speed, while lower gear ratios result in higher speed but lower torque. Designers must carefully select the appropriate gear ratio to meet the specific requirements of the application, considering factors such as desired torque, speed, efficiency, and backlash.

China Hot selling 12V 24V NEMA 8 11 17 23 24 34 42 52 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder   vacuum pump adapter	China Hot selling 12V 24V NEMA 8 11 17 23 24 34 42 52 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder   vacuum pump adapter
editor by CX 2024-04-04

China Good quality Planetary Gearbox High-Precision Transmission Ratio 30: 1 Planetary Stepper Servo Gearbox Motor vacuum pump belt

Product Description

Planetary Gearbox High-precision Transmission Ratio 30:1 Planetary Stepping Stepping Servo Gearbox Motor

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Planetary reducer characteristic:
1. Split design, more output options
2. The input and output dimensions can be seamlessly switched with the straight tooth series
3. The double support cage planet carrier has high reliability and is suitable for high-speed and frequent CHINAMFG and reverse rotation
4. The design of double-stage single support support has high cost performance
5. Keyway can be opened for the force shaft
6. Helical gear transmission is more stable and has large bearing capacity
7. Accurate positioning of low return clearance
8. Specification range: 60-120mm
9. Speed ratio range: 3-100
10. Accuracy range: 1-3 arcmin (P1); 3-5 arcmin (P2)

Specifications PW60 PW90 PW120
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 1350 3100 6100
Max. Axial Load N 630 1300 2800
Torsional Rigidity Nm/arcmin 5 10 20
Max.Input Speed rpm 6000 6000 6000
Rated Input Speed rpm 4000 3000 3000
Noise dB ≤58 ≤60 ≤65
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤3 ≤3
L2 arcmin ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 0.16 0.61 3.25
4 Kg*cm2 0.14 0.48 2.74
5 Kg*cm2 0.13 0.47 2.71
7 Kg*cm2 0.13 0.45 2.62
8 Kg*cm2 0.13 0.45 2.62
10 Kg*cm2 0.13 0.40  2.57
L2 12 Kg*cm2 0.13 0.61 0.45
15 Kg*cm2 0.13 0.61 0.45
20 Kg*cm2 0.13 0.45 0.45
25 Kg*cm2 0.13 0.40  0.40 
28 Kg*cm2 0.13 0.45 0.45
30 Kg*cm2 0.13 0.67 0.45
35 Kg*cm2 0.13 0.45 0.45
40 Kg*cm2 0.13 0.45 0.45
50 Kg*cm2 0.13 0.40  0.40 
70 Kg*cm2 0.13 0.40  0.40 
100 Kg*cm2 0.13 0.40  0.40 
Technical Parameter Level Ratio   PW60 PW90 PW120
Rated Torque L1 3 Nm 35 100 165
4 Nm 43 125 220
5 Nm 43 125 220
7 Nm 40 98 200
8 Nm 40 90 200
10 Nm 25 70 150
L2 12 Nm 35 / 165
15 Nm 35 100 165
20 Nm 43 125 220
25 Nm 43 125 220
28 Nm 43 125 220
30 Nm 35 100 165
35 Nm 43 125 210
40 Nm 43 125 210
50 Nm 43 125 210
70 Nm 40 98 200
100 Nm 25 70 150
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.2 2.8 7.6
L2 kg 1.55 3.95 10.5

Model Selection:

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

 

Application: Machine Tool
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001
Samples:
US$ 289/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China Good quality Planetary Gearbox High-Precision Transmission Ratio 30: 1 Planetary Stepper Servo Gearbox Motor   vacuum pump belt	China Good quality Planetary Gearbox High-Precision Transmission Ratio 30: 1 Planetary Stepper Servo Gearbox Motor   vacuum pump belt
editor by CX 2023-12-12

China Standard 12V 24V NEMA 8 11 17 23 24 34 42 52 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder vacuum pump belt

Product Description

12V 24V NEMA 8 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder

Stepper Motor Overview:

Motor series Phase No. Step angle Motor length Motor size Leads No. Holding torque
Nema 8 2 phase 1.8 degree 30~42mm 20x20mm 4 180~300g.cm
Nema 11 2 phase 1.8 degree 32~51mm 28x28mm 4 or 6 430~1200g.cm
Nema 14 2 phase 0.9 or 1.8 degree 27~42mm 35x35mm 4 1000~2000g.cm
Nema 16 2 phase 1.8 degree 20~44mm 39x39mm 4 or 6 650~2800g.cm
Nema 17 2 phase 0.9 or 1.8 degree 25~60mm 42x42mm 4 or 6 1.5~7.3kg.cm
Nema 23 2 phase 0.9 or 1.8 degree 41~112mm 57x57mm 4 or 6 or 8 0.39~3.1N.m
3 phase 1.2 degree 42~79mm 57x57mm 0.45~1.5N.m
Nema 24 2 phase 1.8 degree 56~111mm 60x60mm 8 1.17~4.5N.m
Nema 34 2 phase 1.8 degree 67~155mm 86x86mm 4 or 8 3.4~12.2N.m
3 phase 1.2 degree 65~150mm 86x86mm 2~7N.m
Nema 42 2 phase 1.8 degree 99~201mm 110x110mm 4 11.2~28N.m
3 phase 1.2 degree 134~285mm 110x110mm 8~25N.m
Nema 52 2 phase 1.8 degree 173~285mm 130x130mm 4 13.3~22.5N.m
3 phase 1.2 degree 173~285mm 130x130mm 13.3~22.5N.m
Above only for representative products, products of special request can be made according to the customer request.

1. The magnetic steel is high grade,we usually use the SH level type.
2. The rotor is be coated,reduce burrs,working smoothly,less noise. We test the stepper motor parts step by step.
3. Stator is be test and rotor is be test before assemble.
4. After we assemble the stepper motor, we will do 1 more test for it, to make sure the quality is good.

JKONGMOTOR stepping motor is a motor that converts electrical pulse signals into corresponding angular displacements or linear displacements. This small stepper motor can be widely used in various fields, such as a 3D printer, stage lighting, laser engraving, textile machinery, medical equipment, automation equipment, etc.

Jkongmotor Nema 8 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Mass
( °) (L)mm A Ω mH g.cm No. kg
JK20HS30-0604 1.8 30 0.6 18 3.2 180 4 0.06
JK20HS33-0604 1.8 33 0.6 6.5 1.7 200 4 0.07
JK20HS38-0604 1.8 38 0.6 10 5.5 300 4 0.08
JK20HS42-0804 1.8 42 0.8 5.4 1.5 400 4 0.09

Jkongmotor Nema 11 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Rotor Inertia Mass
( °) (L)mm A Ω mH g.cm No. g.cm2 Kg
JK28HS32-0674 1.8 32 0.67 5.6 3.4 600 4 9 0.11
JK28HS32-0956 1.8 32 0.95 2.8 0.8 430 6 9 0.11
JK28HS45-0956 1.8 45 0.95 3.4 1.2 750 6 12 0.14
JK28HS45-0674 1.8 45 0.67 6.8 4.9 950 4 12 0.14
JK28HS51-0956 1.8 51 0.95 4.6 1.8 900 6 18 0.2
JK28HS51-0674 1.8 51 0.67 9.2 7.2 1200 4 18 0.2

Jkongmotor Nema 14 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH g.cm No. g.cm g.cm2 Kg
JK35HS28-0504 1.8 28 0.5 20 14 1000 4 80 11 0.13
JK35HS34-1004 1.8 34 1 2.7 4.3 1400 4 100 13 0.17
JK35HS42-1004 1.8 42 1 3.8 3.5 2000 4 125 23 0.22

Jkongmotor 39mm Hybrid Stepping Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH g.cm No. g.cm g.cm2 Kg
JK39HY20-0404 1.8 20 0.4 6.6 7.5 650 4 50 11 0.12
JK39HY20-0506 1.8 20 0.5 13 7.5 800 6 50 11 0.12
JK39HY34-0404 1.8 34 0.4 30 32 2100 4 120 20 0.18
JK39HY34-0306 1.8 34 0.3 40 20 1300 6 120 20 0.18
JK39HY38-0504 1.8 38 0.5 24 45 2900 4 180 24 0.2
JK39HY38-0806 1.8 38 0.8 7.5 6 2000 6 180 24 0.2
JK39HY44-0304 1.8 44 0.3 40 100 2800 4 250 40 0.25

Jkongmotor 42BYGH Nema 17 Step Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH kg.cm No. g.cm g.cm2 Kg
JK42HS25-0404 1.8 25 0.4 24 36 1.8 4 75 20 0.15
JK42HS28-0504 1.8 28 0.5 20 21 1.5 4 85 24 0.22
JK42HS34-1334 1.8 34 1.33 2.1 2.5 2.2 4 120 34 0.22
JK42HS34-0406 1.8 34 0.4 24 15 1.6 6 120 34 0.22
JK42HS34-0956 1.8 34 0.95 4.2 2.5 1.6 6 120 34 0.22
JK42HS40-0406 1.8 40 0.4 30 30 2.6 6 150 54 0.28
JK42HS40-1684 1.8 40 1.68 1.65 3.2 3.6 4 150 54 0.28
JK42HS40-1206 1.8 40 1.2 3 2.7 2.9 6 150 54 0.28
JK42HS48-0406 1.8 48 0.4 30 25 3.1 6 260 68 0.35
JK42HS48-1684 1.8 48 1.68 1.65 2.8 4.4 4 260 68 0.35
JK42HS48-1206 1.8 48 1.2 3.3 2.8 3.17 6 260 68 0.35
JK42HS60-0406 1.8 60 0.4 30 39 6.5 6 280 102 0.5
JK42HS60-1704 1.8 60 1.7 3 6.2 7.3 4 280 102 0.5
JK42HS60-1206 1.8 60 1.2 6 7 5.6 6 280 102 0.5

Jkongmotor Nema 23 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. g.cm g.cm2 Kg
JK57HS41-1006 1.8 41 1 7.1 8 0.48 6 250 150 0.47
JK57HS41-2008 1.8 41 2 1.4 1.4 0.39 8 250 150 0.47
JK57HS41-2804 1.8 41 2.8 0.7 1.4 0.55 4 250 150 0.47
JK57HS51-1006 1.8 51 1 6.6 8.2 0.72 6 300 230 0.59
JK57HS51-2008 1.8 51 2 1.8 2.7 0.9 8 300 230 0.59
JK57HS51-2804 1.8 51 2.8 0.83 2.2 1.01 4 300 230 0.59
JK57HS56-2006 1.8 56 2 1.8 2.5 0.9 6 350 280 0.68
JK57HS56-2108 1.8 56 2.1 1.8 2.5 1 8 350 280 0.68
JK57HS56-2804 1.8 56 2.8 0.9 2.5 1.2 4 350 280 0.68
JK57HS64-2804 1.8 64 2.8 0.8 2.3 1 4 400 300 0.75
JK57HS76-2804 1.8 76 2.8 1.1 3.6 1.89 4 600 440 1.1
JK57HS76-3006 1.8 76 3 1 1.6 1.35 6 600 440 1.1
JK57HS76-3008 1.8 76 3 1 1.8 1.5 8 600 440 1.1
JK57HS82-3004 1.8 82 3 1.2 4 2.1 4 1000 600 1.2
JK57HS82-4008 1.8 82 4 0.8 1.8 2 8 1000 600 1.2
JK57HS82-4204 1.8 82 4.2 0.7 2.5 2.2 4 1000 600 1.2
JK57HS100-4204 1.8 100 4.2 0.75 3 3 4 1100 700 1.3
JK57HS112-3004 1.8 112 3 1.6 7.5 3 4 1200 800 1.4
JK57HS112-4204 1.8 112 4.2 0.9 3.8 3.1 4 1200 800 1.4

Jkongmotor Nema 24 Stepper Motor Parameters:

Model No. Wiring  Diagram Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
(L)mm A Ω mH N.m No. g.cm g.cm2 Kg
JK60HS56-2008 Unipolar 56 2 1.8 3 1.17 8 700 300 0.77
Parallel 2.8 0.9 3.6 1.65
Tandem 1.4 3.6 14.4 1.65
JK60HS67-2008 Unipolar 67 2 2.4 4.6 1.5 8 900 570 1.2
Parallel 2.8 1.2 4.6 2.1
Tandem 1.4 4.8 18.4 2.1
JK60HS88-2008 Unipolar 88 2 3 6.8 2.2 8 1000 840 1.4
Parallel 2.8 1.5 6.8 3.1
Tandem 1.4 6 27.2 3.1
JK60HS100-2008 Unipolar 100 2 3.2 6.4 2.8 8 1100 980 1.7
Parallel 2.8 1.6 6.4 4
Tandem 1.4 6.4 25.6 4
JK60HS111-2008 Unipolar 111 2 4.4 8.3 3.2 8 1200 1120 1.9
Parallel 2.8 2.2 8.3 4.5
Tandem 1.4 8.8 33.2 4.5

Jkongmotor Nema 34 86BYGH Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. Kg.cm g.cm2 Kg
JK86HS68-5904 1.8 67 5.9 0.28 1.7 3.4 4 0.8 1000 1.7
JK86HS68-2808 1.8 67 2.8 1.4 3.9 3.4 8 0.8 1000 1.7
JK86HS78-5504 1.8 78 5.5 0.46 4 4.6 4 1.2 1400 2.3
JK86HS78-4208 1.8 78 4.2 0.75 3.4 4.6 8 1.2 1400 2.3
JK86HS97-4504 1.8 97 4.5 0.66 3 5.8 4 1.7 2100 3
JK86HS97-4008 1.8 97 4 0.98 4.1 4.7 8 1.7 2100 3
JK86HS100-6004 1.8 100 6 0.36 2.8 7 4 1.9 2200 3.1
JK86HS115-6004 1.8 115 6 0.6 6.5 8.7 4 2.4 2700 3.8
JK86HS115-4208 1.8 115 4.2 0.9 6 8.7 8 2.4 2700 3.8
JK86HS126-6004 1.8 126 6 0.58 6.5 6.3 4 2.9 3200 4.5
JK86HS155-6004 1.8 155 6 0.68 9 13 4 3.6 4000 5.4
JK86HS155-4208 1.8 155 4.2 1.25 8 12.2 8 3.6 4000 5.4

Jkongmotor Nema 42 Stepper Motor Parameters:

Model Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. kg.cm g.cm2 Kg
JK110HS99-5504 1.8 99 5.5 0.9 12 11.2 4 3 5500 5
JK110HS115-6004 1.8 115 6 0.48 7 12 4 4 7100 6
JK110HS150-6504 1.8 150 6.5 0.8 15 21 4 5.9 10900 8.4
JK110HS165-6004 1.8 165 6 0.9 14 24 4 6.6 12800 9.1
JK110HS201-8004 1.8 201 8 0.67 12 28 4 7.5 16200 11.8

Jkongmotor Nema 52 Stepper Motor Parameters:

Model No. Operating Voltage Rated Current Resistance Inductance Holding Torque Noload Frequency Starting Frequency Mass Motor Length
VDC A Ω mH N.m No. g.cm Kg mm
JK130HS173-6004 80~325 6 0.75 12.6 25 25000 2300 13.3 173
JK130HS229-6004 80~325 6 0.83 13.2 30 25000 2300 18 229
JK130HS257-7004 80~325 7 0.73 11.7 40 23000 2200 19 257
JK130HS285-7004 80~325 7 0.66 10 50 23000 2200 22.5 285

 

Stepping Motor Customized

Detailed Photos

                                                Motor with Driver                                                                                                         Closed Loop Stepper Motor

 

                       Easy Servo Stepper Motor Kits                                                          Geared Stepper Motor                                            Linear Actuator Stepper Motor

             Linear Screw Stepper Motor                                             3 / 4 Axis Cnc Stepper Motor Kits                                          Hybrid Stepper Motor            

 

                Brushless DC Motor                                                                  Brushed Dc Motor                                                        Coreless Dc Motor                          

Company Profile

HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.

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Application: Printing Equipment
Speed: Constant Speed
Number of Stator: Two-Phase
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brushless motor

Can you recommend resources for further learning about the principles and applications of micro gear motors?

Yes, here are some recommended resources for further learning about the principles and applications of micro gear motors:

  • Manufacturer Websites: Visit the websites of micro gear motor manufacturers. Many reputable manufacturers provide resources such as product datasheets, technical specifications, application notes, and white papers. These resources can offer valuable insights into the principles, design considerations, and specific applications of micro gear motors.
  • Industry Publications and Journals: Subscribe to or explore industry publications and journals related to robotics, automation, or electromechanical systems. Examples include “IEEE Transactions on Robotics,” “Robotics and Automation Magazine,” or “Control Engineering.” These publications often feature articles, case studies, and research papers that delve into the principles, advancements, and real-world applications of micro gear motors.
  • Books and Reference Materials: Look for books specifically dedicated to the principles and applications of micro gear motors. Some recommended titles include “Gearmotor Handbook” by Steve Antonich, “Handbook of Small Electric Motors” edited by William H. Yeadon, or “Mechatronics: Principles and Applications” by Godfrey C. Onwubolu. These resources provide comprehensive information, theories, and practical guidance on micro gear motors.
  • Online Courses and Tutorials: Online learning platforms, such as Coursera, Udemy, or edX, offer courses on robotics, mechatronics, and motor control. These courses cover topics related to micro gear motors, including their principles, design, control, and applications. Completing these courses can provide in-depth knowledge and practical skills in working with micro gear motors.
  • Technical Forums and Communities: Engage in technical forums and communities dedicated to robotics, motor control, or mechatronics. Websites like Stack Exchange (specifically the Robotics or Electrical Engineering sections), Reddit’s r/AskElectronics or r/robotics, or specialized forums like All About Circuits or Robotics Stack Exchange can be valuable platforms for asking questions, discussing principles, and learning from experts and enthusiasts in the field.
  • Research Papers and Academic Publications: Explore academic databases such as IEEE Xplore, ScienceDirect, or Google Scholar to find research papers and academic publications related to micro gear motors. These papers provide in-depth analyses, experimental results, and theoretical discussions on various aspects of micro gear motors, including their principles, modeling, control algorithms, and emerging applications.

By utilizing these resources, individuals can gain a deeper understanding of the principles and applications of micro gear motors. It is recommended to combine multiple sources for a comprehensive and well-rounded learning experience.

brushless motor

What factors should be considered when selecting a micro gear motor for a particular application?

When selecting a micro gear motor for a particular application, several important factors should be taken into consideration. These factors help ensure that the chosen motor meets the specific requirements of the application and performs optimally. Here are the key factors to consider:

1. Torque Requirement:

Determine the torque requirements of the application. Consider both the maximum torque needed and the continuous torque required for sustained operation. Select a micro gear motor that can deliver the required torque output while considering factors such as load variations, start-up torque, and intermittent peak torque demands.

2. Speed Requirement:

Consider the desired speed range for the application. Determine the required output speed of the micro gear motor to ensure that it can meet the speed requirements of the specific task. It is important to select a motor with an appropriate gear ratio that can achieve the desired speed while considering the motor’s inherent speed limitations.

3. Power Supply:

Take into account the available power supply for the micro gear motor. Consider the voltage and current requirements of the motor and ensure compatibility with the available power source. Additionally, consider the power consumption and efficiency of the motor to optimize energy usage and minimize heat generation.

4. Physical Size and Mounting:

Consider the physical size and mounting requirements of the micro gear motor. Evaluate the available space for installation and ensure that the motor dimensions fit within the allotted space. Consider the mounting options, such as through-hole mounting, flange mounting, or custom mounting brackets, and choose a motor that can be easily integrated into the application.

5. Environmental Conditions:

Assess the environmental conditions in which the micro gear motor will operate. Consider factors such as temperature range, humidity, dust, vibration, and exposure to chemicals or corrosive substances. Select a motor that is designed to withstand and perform reliably under the specific environmental conditions of the application.

6. Expected Lifetime and Reliability:

Evaluate the expected lifetime and reliability requirements of the micro gear motor. Consider the duty cycle of the application, the expected operating hours, and the required maintenance intervals. Choose a motor with a reputation for reliability and durability to ensure long-term performance without frequent breakdowns or the need for premature replacements.

7. Control and Feedback:

Consider the control and feedback requirements of the micro gear motor. Determine if the application requires specific control interfaces, such as analog or digital signals, PWM control, or communication protocols like Modbus or CAN bus. Additionally, assess whether feedback mechanisms like encoders or sensors are necessary to provide accurate position or speed control.

8. Cost and Budget:

Evaluate the cost and budget constraints for the micro gear motor. Consider the overall cost of the motor, including the initial purchase price, installation costs, and any additional accessories or components required for proper operation. Balance the desired performance and features with the available budget to select a motor that provides the best value for the specific application.

9. Supplier and Support:

Consider the reputation and support provided by the micro gear motor supplier. Choose a reliable supplier with a track record of delivering quality products and excellent customer support. Ensure that the supplier offers technical assistance, documentation, and warranty coverage to address any potential issues or concerns that may arise during the motor’s lifespan.

By considering these factors, you can make an informed decision when selecting a micro gear motor for a particular application. It is essential to carefully evaluate the requirements and characteristics of the application to choose a motor that will meet performance expectations, ensure reliability, and provide optimal functionality.

brushless motor

What types of gears are typically employed in micro gear motors for efficient power transmission?

Micro gear motors utilize various types of gears to achieve efficient power transmission. Here are some commonly employed gear types in micro gear motors:

1. Spur Gears:

Spur gears are the most basic and commonly used gears in micro gear motors. They have straight teeth and are mounted on parallel shafts. Spur gears provide efficient power transmission with low noise and high efficiency. They are suitable for applications that require high-speed rotation and moderate torque requirements.

2. Helical Gears:

Helical gears are similar to spur gears but have angled teeth. The angled teeth allow for smoother and quieter operation compared to spur gears. Helical gears provide higher torque transmission capabilities and are commonly used in micro gear motors where reducing noise and vibration is important, such as in precision instruments or small appliances.

3. Planetary Gears:

Planetary gears, also known as epicyclic gears, are compact gear systems that consist of a central gear (sun gear), multiple surrounding gears (planet gears), and an outer ring gear (ring gear). Planetary gears offer high torque transmission capabilities in a compact design. They are commonly used in micro gear motors where a high gear ratio and torque multiplication are required, such as in robotics or automation systems.

4. Worm Gears:

Worm gears consist of a worm (a screw-like gear) and a mating gear called a worm wheel. Worm gears provide a high gear reduction ratio and are suitable for applications that require high torque output and low-speed rotation. They are commonly used in micro gear motors for applications such as valve actuators, conveyor systems, or precision positioning devices.

5. Bevel Gears:

Bevel gears have teeth that are cut on conical surfaces and are used to transmit power between intersecting shafts. They are commonly employed in micro gear motors that require changes in direction or angle of power transmission. Bevel gears provide efficient power transfer and can accommodate a wide range of speed and torque requirements.

6. Hypoid Gears:

Hypoid gears are similar to bevel gears but have offset axes. They are used in micro gear motors that require high torque transmission at right angles. Hypoid gears offer efficient power transmission with reduced noise and vibration, making them suitable for applications that require compact and quiet operation.

7. Rack and Pinion:

Rack and pinion gears consist of a linear gear (rack) meshing with a rotational gear (pinion). They are commonly used in micro gear motors for linear motion applications, such as in CNC machines, 3D printers, or small-scale automation systems. Rack and pinion gears provide efficient and precise linear motion control.

These are some of the common types of gears employed in micro gear motors for efficient power transmission. The choice of gear type depends on the specific requirements of the application, including torque, speed, noise level, and space constraints.

China Standard 12V 24V NEMA 8 11 17 23 24 34 42 52 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder   vacuum pump belt	China Standard 12V 24V NEMA 8 11 17 23 24 34 42 52 Mini Micro Ball Screw Linear Geared Closed Loop Stepper Step Stepping Motor Motors with Planetary Gearbox / Brake / Encoder   vacuum pump belt
editor by CX 2023-11-27

China Good quality Brush Metal Geared Motor with Planetary Gearbox for Fan with high quality

Product Description

Our main products, steel gearboxes ,gear systems for motors through powder metallurgy processing.
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .

In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .

Gearbox ratio 3 0:1 , 0:1 , 50:1 , 100:1, etc.
 

Customized metal parts specification

 

Product type  Custom steel geared motor with sintering planetary gearbox 
Material metal : cast Iron , stainless steel 
Process Powder metallurgy , metal injection molding , cnc machining 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  10 days for mass production 

Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process . 

Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CHINAMFG the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .

Custom metal parts

Workshop

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Three-Step
Samples:
US$ 8/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China Good quality Brush Metal Geared Motor with Planetary Gearbox for Fan   with high quality China Good quality Brush Metal Geared Motor with Planetary Gearbox for Fan   with high quality
editor by CX 2023-11-16