Product Description
Product Description
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do materials play in the design and manufacturing of reliable micro gear motors?
Materials play a critical role in the design and manufacturing of reliable micro gear motors. Here’s how they contribute:
- Gear Material: The choice of material for the gears is crucial for the overall performance and reliability of micro gear motors. Gears are subjected to high loads, friction, and wear during operation. Common materials used for gears include steel, stainless steel, brass, and various engineering plastics. The selected material should have high strength, good wear resistance, and low friction characteristics to ensure smooth and efficient power transmission, minimize gear failure, and prolong the motor’s lifespan.
- Motor Housing: The material used for the motor housing affects its durability, thermal management, and protection against environmental factors. Common materials for motor housings include aluminum, stainless steel, and engineering plastics. The housing should provide structural integrity, efficient heat dissipation, and protection against dust, moisture, and other contaminants to maintain the motor’s reliability and performance in various operating conditions.
- Bearing Materials: Bearings are essential components in micro gear motors as they reduce friction and enable smooth rotation of the motor shaft. The choice of bearing material is crucial for ensuring reliable and long-lasting operation. Common bearing materials include stainless steel, ceramics, and various self-lubricating materials. The selected material should have low friction, high load-bearing capacity, and resistance to wear and corrosion to minimize power losses, maintain efficiency, and extend the motor’s lifespan.
- Magnetic Materials: In motors that utilize permanent magnets, such as brushless DC (BLDC) motors, the choice of magnetic material is crucial for generating and maintaining magnetic fields. Neodymium magnets are commonly used due to their high magnetic strength and energy efficiency. The quality and characteristics of the magnetic material directly impact the motor’s performance, torque output, and overall efficiency.
- Electrical Insulation: Micro gear motors often involve the flow of electrical current through the motor windings. Insulation materials, such as enamel or varnish, are used to electrically isolate the windings and prevent short circuits. The selected insulation material should have high dielectric strength, good thermal stability, and resistance to environmental factors to ensure reliable electrical insulation and prevent motor failures.
By carefully selecting appropriate materials for gears, motor housing, bearings, magnetic components, and electrical insulation, designers and manufacturers can optimize the reliability, efficiency, and performance of micro gear motors. The materials should be chosen based on the specific requirements of the application, considering factors such as load capacity, operating conditions, environmental factors, and cost-effectiveness.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-05-17
China manufacturer Low Noise 12rpm 329nm 48V 2000 Watt High Torque Planetary Gear DC Electric Motor with Brake vacuum pump oil near me
Product Description
Product Description
Feature:
A. High power range from 75W to 15KW
B. Dia: 57mm-180mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller
Δ Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Dimensions (Unit: mm )
Mounting screws are included with gear head.
Gearbox Specification:
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Gearbox Type |
PLF90/PLE90 |
ZPLF90/ZPLE90 |
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Deceleration stage |
1 |
2 |
3 |
1 |
2 |
3 |
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Length |
153 |
176.5 |
199.5 |
187.5 |
222 |
245.5 |
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Reduction ratio |
Level 1: 3, 4, 5, 7, 10 |
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110mm 1000W BLDC motor with PLF90/PLE90 Planetary Gearbox
Other Motor Specification Form:
Δ Motor interface, Voltage, Speed can be customized.
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 330/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-05-15
China manufacturer Micro DC Motor Electric Drive High Speed Electromagnetic Gear High Quality Phase Scooters Elevator Shaft Engine Drive Best Stepper Synchronous Motors with high quality
Product Description
Micro DC Motor Electric Drive High Speed Electromagnetic Gear High Quality Phase Scooters Elevator Shaft Engine Drive Best Stepper Synchronous Motors
micro dc motor
Micro motor features
The main difference between our DC micro motors and conventional DC motors is in the rotor. The rotor doesn’t have an iron primary but consists of a self-assisting skew-wound copper winding. This featherweight rotor comes with an extremely low minute of inertia, and it rotates without cogging. The effect is the excellent dynamics of our motors. For low power micro motors, commutation systems using precious metals will be the optimum solution because of their low contact level of resistance.
Our precious steel commutated motors range in size from just 6 mm to 22 mm in diameter.
Micro motor benefits
Ideal for battery operated devices
No cogging
Incredibly low current consumption – low starting voltage
Highly dynamic performance due to a low inertia, low inductance winding
Light and compact
Precise speed control
Simple to control due to the linear performance characteristics
Application of Micro DC Motor
Micro DC motors are a type of electric motor that is typically smaller than 100 watts. They are characterized by their small size, low weight, and high efficiency. Micro DC motors are used in a wide variety of applications, including:
- Automotive: Micro DC motors are used in a variety of automotive applications, such as power windows, power seats, and sunroofs.
- Consumer electronics: Micro DC motors are used in a variety of consumer electronics applications, such as electric shavers, toothbrushes, and fans.
- Industrial: Micro DC motors are used in a variety of industrial applications, such as robotics, automation, and machine tools.
- Medical: Micro DC motors are used in various medical applications, such as pacemakers, insulin pumps, and surgical instruments.
Micro DC motors are a versatile type of motor that can be used in various applications. They are a reliable and efficient way to convert electrical energy into mechanical energy.
Here are some of the benefits of using micro DC motors:
- Small size: Micro DC motors are typically smaller than 100 watts, which makes them ideal for applications where space is limited.
- Low weight: Micro DC motors are lightweight, which makes them easy to transport and install.
- High efficiency: Micro DC motors are highly efficient, which means they can produce much power for their size.
- Low noise: Micro DC motors are typically tranquil, which makes them ideal for applications where noise is a concern.
- Long life: Micro DC motors can have a long service life, which means they can save you money in the long run.
If you are looking for a reliable and efficient way to convert electrical energy into mechanical energy, a micro DC motor is a good option. They are available in various sizes and power ratings, and they can be customized to meet the specific needs of your application.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Open Type |
| Number of Poles: | 6 |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can micro gear motors be customized for specific applications, and how is this achieved?
Yes, micro gear motors can be customized to meet the specific requirements of different applications. Customization allows for the optimization of motor performance, size, and features to best suit the intended use. Here’s how customization of micro gear motors is achieved:
- Motor Sizing: The customization process begins with determining the appropriate motor size for the application. Factors such as required torque, speed, power consumption, and physical dimensions are considered to select a motor that can deliver the desired performance within the constraints of the application.
- Gear Ratio Selection: The gear ratio determines the relationship between the motor’s speed and the output shaft’s speed. By selecting different gear ratios, the torque and speed characteristics of the micro gear motor can be tailored to match the specific requirements of the application. Higher gear ratios provide more torque at the expense of speed, while lower gear ratios offer higher speed at the expense of torque.
- Mounting and Integration: Micro gear motors can be customized to facilitate easy integration into the target system or device. Mounting options, such as flanges or brackets, can be designed to ensure secure attachment. Additionally, custom shaft configurations, connectors, and wiring options can be implemented to simplify the motor’s integration into the overall system.
- Environmental Considerations: Customization may involve adapting the micro gear motor to operate in specific environmental conditions. For example, if the motor will be exposed to moisture, dust, or extreme temperatures, protective measures such as sealing, specialized coatings, or thermal management solutions can be incorporated into the motor’s design.
- Control and Feedback: In some applications, customization may involve integrating specific control and feedback mechanisms into the micro gear motor. This can include position sensors, encoders, or communication interfaces that enable precise control, feedback, and integration with other system components or devices.
- Specialized Materials and Components: Custom micro gear motors can utilize specialized materials and components to meet unique application requirements. This may involve using specific gear materials, bearings, or insulation materials that offer enhanced performance, durability, or resistance to certain environmental factors.
- Performance Optimization: Customization allows for fine-tuning the micro gear motor’s performance to achieve optimal efficiency, power output, or response characteristics for the specific application. This can involve adjusting motor parameters, control algorithms, or utilizing advanced motor technologies to meet specific performance goals.
Overall, customization of micro gear motors is achieved through a combination of careful motor selection, design modifications, incorporation of specialized features and materials, and optimization of performance parameters. Collaborating with motor manufacturers or engineering firms with expertise in micro gear motors can help tailor the motor to the exact requirements of the application.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
What types of gears are typically employed in micro gear motors for efficient power transmission?
Micro gear motors utilize various types of gears to achieve efficient power transmission. Here are some commonly employed gear types in micro gear motors:
1. Spur Gears:
Spur gears are the most basic and commonly used gears in micro gear motors. They have straight teeth and are mounted on parallel shafts. Spur gears provide efficient power transmission with low noise and high efficiency. They are suitable for applications that require high-speed rotation and moderate torque requirements.
2. Helical Gears:
Helical gears are similar to spur gears but have angled teeth. The angled teeth allow for smoother and quieter operation compared to spur gears. Helical gears provide higher torque transmission capabilities and are commonly used in micro gear motors where reducing noise and vibration is important, such as in precision instruments or small appliances.
3. Planetary Gears:
Planetary gears, also known as epicyclic gears, are compact gear systems that consist of a central gear (sun gear), multiple surrounding gears (planet gears), and an outer ring gear (ring gear). Planetary gears offer high torque transmission capabilities in a compact design. They are commonly used in micro gear motors where a high gear ratio and torque multiplication are required, such as in robotics or automation systems.
4. Worm Gears:
Worm gears consist of a worm (a screw-like gear) and a mating gear called a worm wheel. Worm gears provide a high gear reduction ratio and are suitable for applications that require high torque output and low-speed rotation. They are commonly used in micro gear motors for applications such as valve actuators, conveyor systems, or precision positioning devices.
5. Bevel Gears:
Bevel gears have teeth that are cut on conical surfaces and are used to transmit power between intersecting shafts. They are commonly employed in micro gear motors that require changes in direction or angle of power transmission. Bevel gears provide efficient power transfer and can accommodate a wide range of speed and torque requirements.
6. Hypoid Gears:
Hypoid gears are similar to bevel gears but have offset axes. They are used in micro gear motors that require high torque transmission at right angles. Hypoid gears offer efficient power transmission with reduced noise and vibration, making them suitable for applications that require compact and quiet operation.
7. Rack and Pinion:
Rack and pinion gears consist of a linear gear (rack) meshing with a rotational gear (pinion). They are commonly used in micro gear motors for linear motion applications, such as in CNC machines, 3D printers, or small-scale automation systems. Rack and pinion gears provide efficient and precise linear motion control.
These are some of the common types of gears employed in micro gear motors for efficient power transmission. The choice of gear type depends on the specific requirements of the application, including torque, speed, noise level, and space constraints.
editor by CX 2024-05-15
China Best Sales Micro DC Motor Electric Drive High Speed Electromagnetic Gear High Quality Phase Scooters Elevator Shaft Engine Drive Best Stepper Synchronous Motors vacuum pump diy
Product Description
Micro DC Motor Electric Drive High Speed Electromagnetic Gear High Quality Phase Scooters Elevator Shaft Engine Drive Best Stepper Synchronous Motors
micro dc motor
Micro motor features
The main difference between our DC micro motors and conventional DC motors is in the rotor. The rotor doesn’t have an iron primary but consists of a self-assisting skew-wound copper winding. This featherweight rotor comes with an extremely low minute of inertia, and it rotates without cogging. The effect is the excellent dynamics of our motors. For low power micro motors, commutation systems using precious metals will be the optimum solution because of their low contact level of resistance.
Our precious steel commutated motors range in size from just 6 mm to 22 mm in diameter.
Micro motor benefits
Ideal for battery operated devices
No cogging
Incredibly low current consumption – low starting voltage
Highly dynamic performance due to a low inertia, low inductance winding
Light and compact
Precise speed control
Simple to control due to the linear performance characteristics
Application of Micro DC Motor
Micro DC motors are a type of electric motor that is typically smaller than 100 watts. They are characterized by their small size, low weight, and high efficiency. Micro DC motors are used in a wide variety of applications, including:
- Automotive: Micro DC motors are used in a variety of automotive applications, such as power windows, power seats, and sunroofs.
- Consumer electronics: Micro DC motors are used in a variety of consumer electronics applications, such as electric shavers, toothbrushes, and fans.
- Industrial: Micro DC motors are used in a variety of industrial applications, such as robotics, automation, and machine tools.
- Medical: Micro DC motors are used in various medical applications, such as pacemakers, insulin pumps, and surgical instruments.
Micro DC motors are a versatile type of motor that can be used in various applications. They are a reliable and efficient way to convert electrical energy into mechanical energy.
Here are some of the benefits of using micro DC motors:
- Small size: Micro DC motors are typically smaller than 100 watts, which makes them ideal for applications where space is limited.
- Low weight: Micro DC motors are lightweight, which makes them easy to transport and install.
- High efficiency: Micro DC motors are highly efficient, which means they can produce much power for their size.
- Low noise: Micro DC motors are typically tranquil, which makes them ideal for applications where noise is a concern.
- Long life: Micro DC motors can have a long service life, which means they can save you money in the long run.
If you are looking for a reliable and efficient way to convert electrical energy into mechanical energy, a micro DC motor is a good option. They are available in various sizes and power ratings, and they can be customized to meet the specific needs of your application.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Open Type |
| Number of Poles: | 6 |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
What types of gears are typically employed in micro gear motors for efficient power transmission?
Micro gear motors utilize various types of gears to achieve efficient power transmission. Here are some commonly employed gear types in micro gear motors:
1. Spur Gears:
Spur gears are the most basic and commonly used gears in micro gear motors. They have straight teeth and are mounted on parallel shafts. Spur gears provide efficient power transmission with low noise and high efficiency. They are suitable for applications that require high-speed rotation and moderate torque requirements.
2. Helical Gears:
Helical gears are similar to spur gears but have angled teeth. The angled teeth allow for smoother and quieter operation compared to spur gears. Helical gears provide higher torque transmission capabilities and are commonly used in micro gear motors where reducing noise and vibration is important, such as in precision instruments or small appliances.
3. Planetary Gears:
Planetary gears, also known as epicyclic gears, are compact gear systems that consist of a central gear (sun gear), multiple surrounding gears (planet gears), and an outer ring gear (ring gear). Planetary gears offer high torque transmission capabilities in a compact design. They are commonly used in micro gear motors where a high gear ratio and torque multiplication are required, such as in robotics or automation systems.
4. Worm Gears:
Worm gears consist of a worm (a screw-like gear) and a mating gear called a worm wheel. Worm gears provide a high gear reduction ratio and are suitable for applications that require high torque output and low-speed rotation. They are commonly used in micro gear motors for applications such as valve actuators, conveyor systems, or precision positioning devices.
5. Bevel Gears:
Bevel gears have teeth that are cut on conical surfaces and are used to transmit power between intersecting shafts. They are commonly employed in micro gear motors that require changes in direction or angle of power transmission. Bevel gears provide efficient power transfer and can accommodate a wide range of speed and torque requirements.
6. Hypoid Gears:
Hypoid gears are similar to bevel gears but have offset axes. They are used in micro gear motors that require high torque transmission at right angles. Hypoid gears offer efficient power transmission with reduced noise and vibration, making them suitable for applications that require compact and quiet operation.
7. Rack and Pinion:
Rack and pinion gears consist of a linear gear (rack) meshing with a rotational gear (pinion). They are commonly used in micro gear motors for linear motion applications, such as in CNC machines, 3D printers, or small-scale automation systems. Rack and pinion gears provide efficient and precise linear motion control.
These are some of the common types of gears employed in micro gear motors for efficient power transmission. The choice of gear type depends on the specific requirements of the application, including torque, speed, noise level, and space constraints.
editor by CX 2024-05-14
China factory ZD Electric Brushless DC Gear Motor For Packing Machine With Square Gearbox with Great quality
Product Description
Product Description
Brushless DC Gear Motor combine high performance DC brushless motors and motor drivers to offer excellent energy savings, high torque and speed stability as well as a wide speed control range. With brushless DC motors you can downsize your application as the motors have slim bodies and provide high power due to permanent magnets being used in the rotor.
- Output Power from 15 W up to 750 W
- Parallel Shaft, Right-Angle Shaft and Flat Hollow Shaft Gear options
- Speed Control/Motor Driver Available
Characteridtics Of BLDC Motor
Type Of BLDC Motor
Range Of BLDC Gearmotor
Pleas click to view more detailed specification for each series of BLDC Motor.
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Household Appliances |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brushless |
| Customization: |
Available
|
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|---|
Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-05-10
China Professional CHINAMFG N20 3V 15 Rpm 1kg Gear DC Motor for Electric Screw Driver High Speed DC Motor vacuum pump design
Product Description
Product Parameters
|
Item |
Gear motor |
|
OEM & ODM |
Accepted |
|
MOQ |
1000 units |
|
Capacity |
200,000 units/month |
|
Package |
Carton |
|
Place of Origin |
HangZhou/HangZhou, ZheJiang , China |
|
Delivery Date |
Depending on the quantity, please ask the salesman. |
|
Payment Terms |
30% advance, 70% balance |
|
Port of Shipment |
HangZhou / Hong Kong |
Detailed Photos
1. What kind of motor do you supply?
CHINAMFG specializes in making DC motors & gear motors with the diameter ranging from 6-80 mm; automotive motors and vibration motors are our strength area too; we also provide brushless motors.
2. What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3. Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4. Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5. Are you motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Car |
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| Diameter: | 12mm |
| Noise: | Low Level |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample B3B corrugated Carton box
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-05-09
China best Flange 32mm to Micro Electric 82mm 24V 36V 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox vacuum pump distributors
Product Description
Product Description
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there advancements or emerging technologies in micro gear motor development?
Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:
- Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
- High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
- Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
- Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
- Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
- Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.
These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.
How does the control system of micro gear motors contribute to precision in small-scale applications?
The control system of micro gear motors plays a crucial role in achieving precision in small-scale applications. Here’s how it contributes to precision:
- Speed Control: The control system allows precise regulation of the motor’s speed, enabling accurate and consistent movement in small-scale applications. By adjusting the voltage or current supplied to the motor, the control system can control the rotational speed of the motor shaft, ensuring precise motion according to the application’s requirements.
- Position Control: Micro gear motors with advanced control systems, such as stepper motors, offer precise position control. The control system sends specific signals or pulses to the motor, causing it to move in discrete steps or increments. This allows for accurate positioning in small-scale applications where precise movements and alignment are critical. The control system can also maintain the motor’s position without the need for external feedback devices, enhancing precision and simplifying the overall system.
- Torque Control: In some applications, maintaining consistent torque is essential for precision. The control system of micro gear motors can regulate the torque output, ensuring that the motor delivers the required amount of force accurately and consistently. This is particularly important in tasks that involve delicate or precise movements, such as robotics, where excessive torque can cause damage or imprecise results.
- Feedback Mechanisms: Many micro gear motors incorporate feedback mechanisms into their control systems. These mechanisms provide information about the motor’s performance, such as speed, position, or current, and allow the control system to make adjustments in real-time. Feedback mechanisms, such as encoders or sensors, enable closed-loop control, where the control system continuously monitors and adjusts the motor’s operation to maintain precision and accuracy.
- Control Algorithms: The control system of micro gear motors often incorporates sophisticated control algorithms that optimize performance and precision. These algorithms can include proportional-integral-derivative (PID) controllers, adaptive control, or advanced motion control algorithms. By analyzing the input signals, sensory feedback, and desired output, these algorithms can adjust the motor’s operation to minimize errors, disturbances, or deviations from the desired motion, thus enhancing precision in small-scale applications.
By integrating precise speed control, position control, torque control, feedback mechanisms, and advanced control algorithms, the control system of micro gear motors enables precise and accurate operation in small-scale applications. This precision is crucial for tasks that require fine movements, tight tolerances, or intricate positioning, such as robotics, automation, medical devices, and miniature mechanisms.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-05-07
China OEM Electric Customized DC Stepper Gear Geared Motor Supplier NEMA 8, 11, 14, 16, 17, 23, 34, 43 vacuum pump for ac
Product Description
NEMA 8, 11, 14, 16, 17, 23, 34, 43 customized Stepper Gear Motor supplier
Product Description
• Manufacturer Part Number: HP201 HP281 HP351 HP421
• Motor Type: Planetary Gearbox Stepper Motor Bipolar 4 Wires 2 Phase
• Frame Size: 20x20mm Geared Stepper Motor Nema 8, NEMA 11, NEMA14, NEMA17 Mounting
• Step Angle: 1.8deg, 0.9deg, 0.36deg
• Gearbox Effiency: 66%—90%
• Application: 3D Printer motor, Medical Equipment Motor, Ventilator motor
Drawing of NEMA 8 Hybrid Stepper Gear Motor:
Drawing of NEMA 11 Hybrid Stepper Gear Motor:
Drawing of NEMA 14 Hybrid Stepper Gear Motor:
Drawing of NEMA 17 Hybrid Stepper Gear Motor:
Drawing of NEMA 23 Hybrid Stepper Gear Motor:
Drawing of NEMA 34 Hybrid Stepper Gear Motor:
NEMA 8 Hybrid Stepper Gear Motor
| Motor Electrical Specification | |||||||||
| Series Model | Step Angle ( o ) | L (mm) |
Rated Current (A) | Phase Resistance (Ω) |
Phase Inductance (mH) |
Holding Torque (N.cm) |
Detent Torque (N.cm) | Lead Wire (NO.) |
Motor Weight ( g) |
| HP201-57121 | 1.8 | 28 | 0.2 | 23 | 8.2 | 1.4 | 0.2 | 4 | 50 |
| HP201-57121 | 1.8 | 34 | 0.2 | 25 | 8.4 | 1.8 | 0.3 | 4 | 70 |
| HP201-0 0571 1 | 1.8 | 40 | 0.2 | 32 | 8.8 | 2.6 | 0.5 | 4 | 82 |
| Other Motor Electrical Specification please refer to Hybrid Stepper Motor web | |||||||||
| Gearbox Specification | ||||||||||||||||
| Ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 1 | 1.8 | 150 | 7 | 0.4 | 4.8 | 12 | 4 | 4.2 |
| Gearbox Specification | ||||||||
| Ratio | 5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 |
| Reducer Series | 1 | 2 | ||||||
| Length(mm) | 58 | 75 | ||||||
| Rated Torque(N.m) | 25 | 40 | ||||||
| Permissible Torque(Max)(N.m) | 45 | 60 | ||||||
| Efficiency(%) | 95% | 90% | ||||||
| Weight(g) | 600-800 | 800-960 | ||||||
| We can manufacture products according to customer’s requirements | ||||||||
The above inforamtion is just for your information. We could customized the products as your requirements.
Company Profile
PROFESSIONAL MOTOR MANUFACTURER
Founded in 2006, I.CH is a professional Micro Metal Gear Motor factory over 16years. We have worked with over 50 countries’ customers arround world. We have over 20 patents in gearbox field.
We focus on the development of planetary gearbox and matched different type of motors, such as DC brush motor, Brushless DC Motor, Stepper Motor and Servo Motor. Custom Service for micro gear motor with encoder and dual shaft in special specification, The light weight with high torque and low speed is widely used in a variety of industrial, home application and hobby appliance.
16+
Experience
50+
Countrie’s Customers
20+
Patents
1000+
Factory Area
Certifications
Customer Visiting
Welcom to visit our factory
Factory Ability
Packaging & Shipping
-Pack by PE foam in cartons, crates and pallets;
-Shipping via sea, air, courier;
-Lead-time: 3-8 weeks.
Related Products
We can also supply below products,
FAQ
Q1. What phase is this stepping motor?
A: It is 2 phase with 1.8deg.
Q2. What is frame size for NEMA 8 Step Geared motor?
A: It is 20mm*20mm size.
Q3. I need a non-standard motor for my application, can you help?
A: Certainly, most of our customers request custom configurations in 1 form or another. If you plan on replacing a motor in an existing application, just send us a drawing or sample and we can help you find a suitable replacement. Alternatively, contact us and describe your application, our engineers will work with you to create a solution tailor-made for you.
Q4:How can I get your quotation of electrical step engine?
A:Please send us the details of the stepper motors you are in need of, also includes the quantity.
Q. What are your Stepper Motors can be use to?
A: Our step motors can be use in CNC routers, CNC milling machine, engraving machine, packaging machine, filling machine, cutting machine, printing machine, laser machine, carving machine, labeling machine, CCTV and robot.
Q. What kind of Payment methods do you accept?
A: We can accept Paypal and , TT.
Q: What kind of shipping methods do you use?
A:1) For samples or small batch of micro stepper motor, air shipping is recommended. (DHL, Fedex, TNT, UPS, EMS), We will provide the tracking No. Once we get it after we ship out the products.
2)For mass production or big batch of stepping motors, CHINAMFG shipping/sea shipment is recommended .
Q: What is the lead time of stepper motors?
A: For mass production, the lead time depends on the quantities you need .
Q: What is your warranty time?
A: Warranty time: 12 months. And we provide life-long technical service and after-sale service.
Q: Can you make customized shaft?
A: We can make single shaft, double shaft or other shape.
Q: What is NEMA size of this motor?
A: It is NEMA 8 with 1.8 degree or 0.9 degree.
Q: What it the application for NEMA 8 StepperGeared Motor
A: It could used as 3D Printer motor. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Printing Equipment |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-02
China Custom Electric Micro 12V 24V 36V 48V Worm Gear DC Motor with Reducer with Best Sales
Product Description
Electric Micro 12v 24v 36v 48v Worm Gear DC Motor with Reducer
Main characteristic:
Motor Power: 45w, 65w, 95w, 120w
Voltage: 12V,24V, 36v, 48v
Output speed: 60-220rpm
Gear ratio: 1: 20 2:47 1:60 1:65 1:75
Torque :12-18N.M
Motor length: 77mm, 85mm, 97mm
| Products Type |
Voltage |
Power |
No Load |
Load |
Gear ratio |
Motor length |
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| V |
W |
Speed |
Current |
Speed |
Current |
Torque |
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| RPM |
A |
RPM |
A |
N.M |
mm |
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| D76L -2445-150 |
24 |
45 |
150±5 |
≤1.0 |
130±5 |
≤3.5 |
≥3.3 |
1:20 |
77 |
| D76L -2445-180 |
24 |
45 |
180±5 |
≤1.2 |
150±5 |
≤4.5 |
≥4.5 |
1:20 |
77 |
| D76L -2445-210 |
24 |
45 |
210±5 |
≤1.5 |
180±5 |
≤6.5 |
≥6.0 |
1:20 |
77 |
| D76L -2465-150 |
24 |
65 |
150±5 |
≤1.0 |
130±5 |
≤3.5 |
≥3.3 |
1:20 |
85 |
| D76L -2465-180 |
24 |
65 |
180±5 |
≤1.2 |
150±5 |
≤4.5 |
≥4.5 |
1:20 |
85 |
| D76L -2465-210 |
24 |
65 |
210±5 |
≤1.5 |
180±5 |
≤6.5 |
≥6.0 |
1:20 |
85 |
| D76L -2495-150 |
24 |
95 |
150±5 |
≤1.0 |
130±5 |
≤3.5 |
≥3.3 |
1:20 |
97 |
| D76L -2495-180 |
24 |
95 |
180±5 |
≤1.2 |
150±5 |
≤4.5 |
≥4.5 |
1:20 |
97 |
| D76L -2495-210 |
24 |
95 |
210±5 |
≤1.5 |
180±5 |
≤6.5 |
≥6.0 |
1:20 |
97 |
HangZhou CHINAMFG Science & Technology Co.,Ltd is a professional company specialized in design and customization of small dc worm gear motor. The motor models mainly include D49 D59 D63 D76 D88 series, and all the motors can be installed with hall sensor, encoder, opto sensor and brake,so we accept OEM and ODM orders ,and manufacture the motor according to your required like voltage, power, speed, torque, dimension and motor direction.
Our boss is a doctor of dc gear motor with over 20 years experience in motor customization and production,we also has professional R & D team and testing centers to test gears and motors, and could guaranteed high quality products for customers,welcome to contact our customer service center.
Our main market:
Europe,America and Asia,including United Kingdom, Germany, Italy, France, Sweden, United State,India,Korea and so on.
Company Advantages:
1. Big production capacity, fast delivery.
2. Strict QC inspecting rules: all products must be 100% inspected before delivery.
3. OEM/ODM services are available
4. 24 hours online service.
5. Prompt quotation for your inquiry
6. Quality,reliability and long product life.
7. Professional manufacturer offers competitive price.
8. Diversified rich experienced skilled workers.
More Applications:
Car simulator ,garage door opener ,gate operator, vending machine ,coffee machine ,industrial automatic machine ,oil pump,water pump,packing barrier,wheelchair ,electric vehicle ,water pump ,floor polisher,truck lift,stair lift,hospital bed ,hydraulic pump electric forklift.
RFQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: geared motor and micro motor without gear box
-Welding equipment: Mig mag welding machine wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, if you have motor pictures or drawings to show us,or you have detailed specs like voltage,speed,torque,motor size,working mode of the motor,needed life time and noise level etc,pls do not hesitate to let us know,then we can remommend suitable motor per your request accordingly.
Q:Can I get same samples?
A: It depends. If only a few samples for personal use or replacement, I am afraid it will be difficult for us to provide, because all of our motors are custom made and no stock available if there is no further needs. If just sample testing before the official order and our MOQ, price and other terms are acceptable, we’d love to provide samples.
Q:Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
Q:Do you have individual design service for motors?
A6:Yes,we would like to design motors individually for our customers,but it may need some mould charge and design charge.
Q:How do you make sure motor quality?
A:We have our own inspection producdures:for incoming materials ,we have signed sample and drawing to make sure qualified incoming materials;for production process,we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What certifications do you have?
A:We currently have CE and RoHS certifications.
Q: How long is your delivery time?
A: Usually it takes about 35 days if you accept our standard output shaft.If the output shaft is customized,the production time depends on what the customization shaft it is.
Q:Can I visit your company?
A:Yes,welcome to visit our factory,our factory is HangZhou CHINAMFG Motor Co.,Ltd.The legal person is Hui Zhou,Sunny Deng’s wife.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Household Appliances, Power Tools, Electric Tools |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Brushed |
| Samples: |
US$ 48/Piece
1 Piece(Min.Order) | Order Sample Sample fee will be returned when order reaches 200
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
Can you explain the advantages of using micro gear motors in small electronic devices?
Using micro gear motors in small electronic devices offers several advantages. Here are some key benefits:
1. Compact Size:
Micro gear motors are specifically designed to be small and lightweight, making them ideal for integration into small electronic devices. Their compact size allows for efficient utilization of limited space within the device, enabling designers to create sleek and portable products.
2. Precise Motion Control:
Micro gear motors provide precise motion control capabilities, allowing for accurate positioning and controlled movements in small electronic devices. This is essential for applications that require precise adjustments, such as camera autofocus, zoom controls, or robotic movements in miniature robots.
3. High Gear Ratio:
Micro gear motors often have higher gear ratios compared to larger gear motors. The gear mechanism in micro gear motors provides a greater reduction in rotational speed and an increase in torque output. This allows for efficient power transmission and enables the motor to generate sufficient torque despite its small size.
4. Energy Efficiency:
Micro gear motors are designed to operate efficiently with low power consumption. Their compact size reduces the amount of power required for operation, making them suitable for battery-powered devices or applications where energy efficiency is a priority. This helps to extend the battery life of portable electronic devices.
5. Low Noise and Vibration:
Micro gear motors are often engineered to minimize noise and vibration levels during operation. This is advantageous for small electronic devices, such as smartphones, where a quiet and smooth operation is desired. Reduced noise and vibration contribute to a better user experience and overall product satisfaction.
6. Reliability and Durability:
Micro gear motors are built to withstand the demands of continuous operation in small electronic devices. They are designed with high-quality materials and precision manufacturing techniques to ensure reliability and durability. This is crucial for electronic devices that may undergo frequent handling or experience various environmental conditions.
7. Cost-Effective:
Micro gear motors are generally cost-effective compared to larger gear motors. Their smaller size and simpler construction contribute to lower manufacturing costs. Additionally, their use in small electronic devices reduces the overall material and production costs of the device itself.
8. Integration Flexibility:
Micro gear motors offer flexibility in terms of integration into small electronic devices. They can be easily mounted or integrated into compact spaces, allowing for flexible design options. This flexibility enables designers to incorporate motion control capabilities into a wide range of small electronic devices.
Overall, the advantages of using micro gear motors in small electronic devices include their compact size, precise motion control, high gear ratio, energy efficiency, low noise and vibration, reliability, cost-effectiveness, and integration flexibility. These advantages contribute to the functionality, performance, and user experience of small electronic devices across various industries.
editor by CX 2024-05-02
China OEM Brushless DC Motor Brushed Gear Motor for Micro Electric Motion Simulator Motor with high quality
Product Description
Product Description
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What safety considerations should be taken into account when working with micro gear motors?
When working with micro gear motors, it is important to consider the following safety considerations:
- Electrical Safety: Micro gear motors are powered by electricity, so it is crucial to follow electrical safety practices. Ensure that the motor is properly grounded, and use appropriate insulation and protective measures to prevent electrical shock hazards. Avoid working on the motor while it is energized.
- Mechanical Hazards: Micro gear motors may have rotating components, such as shafts and gears, that can pose mechanical hazards. Take precautions to prevent accidental contact with moving parts. Use protective covers or enclosures to shield the motor, and avoid reaching into the motor assembly during operation.
- Proper Installation: Follow the manufacturer’s instructions for the correct installation of the micro gear motor. Improper installation can lead to malfunctions, increased risks, and reduced performance. Ensure that the motor is securely mounted and aligned according to the recommended guidelines.
- Overloading and Overheating: Avoid overloading the micro gear motor beyond its specified limits. Exceeding the motor’s maximum torque or operating it at excessively high temperatures can lead to performance degradation, premature wear, and potential safety hazards. Monitor the motor’s operating conditions and ensure adequate cooling to prevent overheating.
- Environmental Considerations: Consider the environmental conditions in which the micro gear motor will be operated. If the motor is exposed to moisture, dust, or extreme temperatures, choose a motor with appropriate protection ratings or implement additional protective measures, such as sealing or thermal management solutions.
- Control and Automation: When integrating micro gear motors into control systems or automation setups, ensure that the control circuits and interfaces are designed and implemented correctly. Improper wiring, incorrect signal levels, or faulty control circuits can lead to unpredictable motor behavior, safety risks, or damage to the motor and other components.
- Maintenance and Inspection: Regularly inspect and maintain the micro gear motor according to the manufacturer’s recommendations. This includes cleaning, lubrication, and checking for signs of wear or damage. Perform maintenance tasks with the motor turned off and power sources disconnected to prevent accidental activation.
- Personal Protective Equipment (PPE): Depending on the specific application and associated hazards, it may be necessary to wear appropriate personal protective equipment, such as safety glasses, gloves, or protective clothing, when working with micro gear motors. Assess the risks and adhere to safety guidelines to determine the necessary PPE.
Paying attention to these safety considerations when working with micro gear motors helps mitigate risks, ensures proper functionality, and promotes a safe working environment. It is important to familiarize oneself with the specific safety guidelines provided by the manufacturer and adhere to any local safety regulations or standards applicable to the industry or application.
How does the construction of micro gear motors contribute to their durability and longevity?
The construction of micro gear motors plays a crucial role in determining their durability and longevity. A well-designed and robust construction ensures that the motor can withstand the demands of its intended application and operate reliably over an extended period of time. Here’s a detailed explanation of how the construction of micro gear motors contributes to their durability and longevity:
1. Housing and Enclosure:
The housing and enclosure of a micro gear motor provide protection to its internal components. The housing is typically made of durable materials such as metal or high-quality plastics that can withstand mechanical stress, temperature variations, and environmental factors. The housing also helps to prevent dust, moisture, and other contaminants from entering the motor, reducing the risk of damage or malfunction. A sturdy and well-sealed housing enhances the durability and longevity of the motor by safeguarding its internal components from external influences.
2. Gear Train:
The gear train in a micro gear motor is responsible for transferring power from the motor to the output shaft. The gears are precision-engineered components that are designed to mesh smoothly and efficiently. The use of high-quality materials, such as hardened steel or engineered plastics, ensures that the gears can withstand the mechanical forces and stresses imposed during operation. Proper lubrication and maintenance of the gear train are also essential for reducing wear and extending the lifespan of the motor. A well-constructed and properly maintained gear train contributes to the overall durability and longevity of the micro gear motor.
3. Bearings:
Bearings are critical components in micro gear motors as they allow smooth rotation and support the shafts and gears. High-quality bearings, such as ball bearings or sleeve bearings, are used to minimize friction, reduce wear, and provide stable and reliable operation. The selection of bearings with appropriate load capacity and durability is crucial for ensuring the longevity of the motor. Additionally, proper lubrication and periodic maintenance of the bearings are necessary to prevent premature failure and maintain optimal performance over time.
4. Motor Windings and Cores:
The motor windings and cores are integral parts of a micro gear motor’s construction. The windings are typically made of copper or other conductive materials and are wound around a laminated core. The quality and insulation of the winding wires, as well as the core material, contribute to the motor’s efficiency and durability. High-quality windings and cores minimize energy losses, reduce heat generation, and ensure reliable electrical performance. Proper insulation and protection of the windings from mechanical stress, moisture, and temperature fluctuations are essential for the motor’s longevity.
5. Brushes and Commutator (in brushed motors):
In brushed micro gear motors, the brushes and commutator play a critical role in the motor’s construction and durability. The brushes are made of carbon or other materials with good electrical conductivity and wear resistance. They make contact with the commutator, which is a segmented copper or metal ring, to control the flow of current and generate the necessary electromagnetic forces. The brushes and commutator should be designed and manufactured to minimize wear, reduce sparking, and ensure consistent electrical contact. Regular maintenance, such as brush replacement, is necessary to maintain optimal performance and extend the lifespan of brushed micro gear motors.
6. Motor Cooling:
Efficient cooling is important for the durability and longevity of micro gear motors, especially those that operate at high speeds or under heavy loads. Motor constructions may incorporate cooling mechanisms such as fins, fans, or heat sinks to dissipate heat generated during operation. Proper cooling helps prevent overheating, which can lead to insulation breakdown, component degradation, and premature failure. Well-designed cooling systems improve the motor’s thermal management and contribute to its overall durability and longevity.
7. Quality Control and Manufacturing Processes:
The construction quality and manufacturing processes employed in the production of micro gear motors significantly impact their durability and longevity. Manufacturers that adhere to strict quality control standards, precision machining, and assembly processes produce motors with higher reliability and durability. Thorough testing, inspections, and quality assurance protocols ensure that the motors meet or exceed specified performance standards. By employing robust construction techniques and rigorous quality control measures, manufacturers can enhance the durability and longevity of micro gear motors.
In conclusion, the construction of micro gear motors directly influences their durability and longevity. A combination of factors such as sturdy housing, reliable gear train, high-quality bearings, well-designed windings and cores, optimized cooling, and adherence to quality control standards all contribute to the motor’s ability to withstand the demands of its application and operate reliably over an extended period. By selecting motors with robust constructions and performing regular maintenance, users can maximize the durability“`html
How does the construction of micro gear motors contribute to their durability and longevity?
The construction of micro gear motors plays a crucial role in determining their durability and longevity. A well-designed and robust construction ensures that the motor can withstand the demands of its intended application and operate reliably over an extended period of time. Here’s a detailed explanation of how the construction of micro gear motors contributes to their durability and longevity:
1. Housing and Enclosure:
The housing and enclosure of a micro gear motor provide protection to its internal components. The housing is typically made of durable materials such as metal or high-quality plastics that can withstand mechanical stress, temperature variations, and environmental factors. The housing also helps to prevent dust, moisture, and other contaminants from entering the motor, reducing the risk of damage or malfunction. A sturdy and well-sealed housing enhances the durability and longevity of the motor by safeguarding its internal components from external influences.
2. Gear Train:
The gear train in a micro gear motor is responsible for transferring power from the motor to the output shaft. The gears are precision-engineered components that are designed to mesh smoothly and efficiently. The use of high-quality materials, such as hardened steel or engineered plastics, ensures that the gears can withstand the mechanical forces and stresses imposed during operation. Proper lubrication and maintenance of the gear train are also essential for reducing wear and extending the lifespan of the motor. A well-constructed and properly maintained gear train contributes to the overall durability and longevity of the micro gear motor.
3. Bearings:
Bearings are critical components in micro gear motors as they allow smooth rotation and support the shafts and gears. High-quality bearings, such as ball bearings or sleeve bearings, are used to minimize friction, reduce wear, and provide stable and reliable operation. The selection of bearings with appropriate load capacity and durability is crucial for ensuring the longevity of the motor. Additionally, proper lubrication and periodic maintenance of the bearings are necessary to prevent premature failure and maintain optimal performance over time.
4. Motor Windings and Cores:
The motor windings and cores are integral parts of a micro gear motor’s construction. The windings are typically made of copper or other conductive materials and are wound around a laminated core. The quality and insulation of the winding wires, as well as the core material, contribute to the motor’s efficiency and durability. High-quality windings and cores minimize energy losses, reduce heat generation, and ensure reliable electrical performance. Proper insulation and protection of the windings from mechanical stress, moisture, and temperature fluctuations are essential for the motor’s longevity.
5. Brushes and Commutator (in brushed motors):
In brushed micro gear motors, the brushes and commutator play a critical role in the motor’s construction and durability. The brushes are made of carbon or other materials with good electrical conductivity and wear resistance. They make contact with the commutator, which is a segmented copper or metal ring, to control the flow of current and generate the necessary electromagnetic forces. The brushes and commutator should be designed and manufactured to minimize wear, reduce sparking, and ensure consistent electrical contact. Regular maintenance, such as brush replacement, is necessary to maintain optimal performance and extend the lifespan of brushed micro gear motors.
6. Motor Cooling:
Efficient cooling is important for the durability and longevity of micro gear motors, especially those that operate at high speeds or under heavy loads. Motor constructions may incorporate cooling mechanisms such as fins, fans, or heat sinks to dissipate heat generated during operation. Proper cooling helps prevent overheating, which can lead to insulation breakdown, component degradation, and premature failure. Well-designed cooling systems improve the motor’s thermal management and contribute to its overall durability and longevity.
7. Quality Control and Manufacturing Processes:
The construction quality and manufacturing processes employed in the production of micro gear motors significantly impact their durability and longevity. Manufacturers that adhere to strict quality control standards, precision machining, and assembly processes produce motors with higher reliability and durability. Thorough testing, inspections, and quality assurance protocols ensure that the motors meet or exceed specified performance standards. By employing robust construction techniques and rigorous quality control measures, manufacturers can enhance the durability and longevity of micro gear motors.
In conclusion, the construction of micro gear motors directly influences their durability and longevity. A combination of factors such as sturdy housing, reliable gear train, high-quality bearings, well-designed windings and cores, optimized cooling, and adherence to quality control standards all contribute to the motor’s ability to withstand the demands of its application and operate reliably over an extended period. By selecting motors with robust constructions and performing regular maintenance, users cmaximize the durability and longevity of micro gear motors, ensuring their continued performance and reliability.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-04-26