Product Description
Product Description
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do materials play in the design and manufacturing of reliable micro gear motors?
Materials play a critical role in the design and manufacturing of reliable micro gear motors. Here’s how they contribute:
- Gear Material: The choice of material for the gears is crucial for the overall performance and reliability of micro gear motors. Gears are subjected to high loads, friction, and wear during operation. Common materials used for gears include steel, stainless steel, brass, and various engineering plastics. The selected material should have high strength, good wear resistance, and low friction characteristics to ensure smooth and efficient power transmission, minimize gear failure, and prolong the motor’s lifespan.
- Motor Housing: The material used for the motor housing affects its durability, thermal management, and protection against environmental factors. Common materials for motor housings include aluminum, stainless steel, and engineering plastics. The housing should provide structural integrity, efficient heat dissipation, and protection against dust, moisture, and other contaminants to maintain the motor’s reliability and performance in various operating conditions.
- Bearing Materials: Bearings are essential components in micro gear motors as they reduce friction and enable smooth rotation of the motor shaft. The choice of bearing material is crucial for ensuring reliable and long-lasting operation. Common bearing materials include stainless steel, ceramics, and various self-lubricating materials. The selected material should have low friction, high load-bearing capacity, and resistance to wear and corrosion to minimize power losses, maintain efficiency, and extend the motor’s lifespan.
- Magnetic Materials: In motors that utilize permanent magnets, such as brushless DC (BLDC) motors, the choice of magnetic material is crucial for generating and maintaining magnetic fields. Neodymium magnets are commonly used due to their high magnetic strength and energy efficiency. The quality and characteristics of the magnetic material directly impact the motor’s performance, torque output, and overall efficiency.
- Electrical Insulation: Micro gear motors often involve the flow of electrical current through the motor windings. Insulation materials, such as enamel or varnish, are used to electrically isolate the windings and prevent short circuits. The selected insulation material should have high dielectric strength, good thermal stability, and resistance to environmental factors to ensure reliable electrical insulation and prevent motor failures.
By carefully selecting appropriate materials for gears, motor housing, bearings, magnetic components, and electrical insulation, designers and manufacturers can optimize the reliability, efficiency, and performance of micro gear motors. The materials should be chosen based on the specific requirements of the application, considering factors such as load capacity, operating conditions, environmental factors, and cost-effectiveness.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-05-17
China factory 12V High Speed Micro Hydraulic Motor Planetary Gearbox 49mm DC Gear Motor vacuum pump belt
Product Description
12v High Speed Micro Hydraulic Motor Planetary Gearbox 49mm Dc Gear Motor
1)Product Description:
1°size:Diameter 49mm
2°lifespan:5000 hours
3°gear material: plastic or brass
4°IP rate:IP54
2)Complete Specification:
3)Motor Drawing:
Shaft drawing:
4)Application:
welding machine, electrical household, CHINAMFG machinery, office intelligent equipment, hotel leisure, antomated machine and so on.
Motor Voltage: DC12V, 24V,42V,48V,90V,110V ,300V
Motor Rated Power:15W, 25W,30W,45W,65W, 95W,120W,150W,180W
Motor no-load Speed:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.
5)Factory show:
Transfer way:
7)RFQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
Q: How to delivery:
A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-05-16
China Best Sales Micro DC Motor Electric Drive High Speed Electromagnetic Gear High Quality Phase Scooters Elevator Shaft Engine Drive Best Stepper Synchronous Motors vacuum pump diy
Product Description
Micro DC Motor Electric Drive High Speed Electromagnetic Gear High Quality Phase Scooters Elevator Shaft Engine Drive Best Stepper Synchronous Motors
micro dc motor
Micro motor features
The main difference between our DC micro motors and conventional DC motors is in the rotor. The rotor doesn’t have an iron primary but consists of a self-assisting skew-wound copper winding. This featherweight rotor comes with an extremely low minute of inertia, and it rotates without cogging. The effect is the excellent dynamics of our motors. For low power micro motors, commutation systems using precious metals will be the optimum solution because of their low contact level of resistance.
Our precious steel commutated motors range in size from just 6 mm to 22 mm in diameter.
Micro motor benefits
Ideal for battery operated devices
No cogging
Incredibly low current consumption – low starting voltage
Highly dynamic performance due to a low inertia, low inductance winding
Light and compact
Precise speed control
Simple to control due to the linear performance characteristics
Application of Micro DC Motor
Micro DC motors are a type of electric motor that is typically smaller than 100 watts. They are characterized by their small size, low weight, and high efficiency. Micro DC motors are used in a wide variety of applications, including:
- Automotive: Micro DC motors are used in a variety of automotive applications, such as power windows, power seats, and sunroofs.
- Consumer electronics: Micro DC motors are used in a variety of consumer electronics applications, such as electric shavers, toothbrushes, and fans.
- Industrial: Micro DC motors are used in a variety of industrial applications, such as robotics, automation, and machine tools.
- Medical: Micro DC motors are used in various medical applications, such as pacemakers, insulin pumps, and surgical instruments.
Micro DC motors are a versatile type of motor that can be used in various applications. They are a reliable and efficient way to convert electrical energy into mechanical energy.
Here are some of the benefits of using micro DC motors:
- Small size: Micro DC motors are typically smaller than 100 watts, which makes them ideal for applications where space is limited.
- Low weight: Micro DC motors are lightweight, which makes them easy to transport and install.
- High efficiency: Micro DC motors are highly efficient, which means they can produce much power for their size.
- Low noise: Micro DC motors are typically tranquil, which makes them ideal for applications where noise is a concern.
- Long life: Micro DC motors can have a long service life, which means they can save you money in the long run.
If you are looking for a reliable and efficient way to convert electrical energy into mechanical energy, a micro DC motor is a good option. They are available in various sizes and power ratings, and they can be customized to meet the specific needs of your application.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Open Type |
| Number of Poles: | 6 |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
What types of gears are typically employed in micro gear motors for efficient power transmission?
Micro gear motors utilize various types of gears to achieve efficient power transmission. Here are some commonly employed gear types in micro gear motors:
1. Spur Gears:
Spur gears are the most basic and commonly used gears in micro gear motors. They have straight teeth and are mounted on parallel shafts. Spur gears provide efficient power transmission with low noise and high efficiency. They are suitable for applications that require high-speed rotation and moderate torque requirements.
2. Helical Gears:
Helical gears are similar to spur gears but have angled teeth. The angled teeth allow for smoother and quieter operation compared to spur gears. Helical gears provide higher torque transmission capabilities and are commonly used in micro gear motors where reducing noise and vibration is important, such as in precision instruments or small appliances.
3. Planetary Gears:
Planetary gears, also known as epicyclic gears, are compact gear systems that consist of a central gear (sun gear), multiple surrounding gears (planet gears), and an outer ring gear (ring gear). Planetary gears offer high torque transmission capabilities in a compact design. They are commonly used in micro gear motors where a high gear ratio and torque multiplication are required, such as in robotics or automation systems.
4. Worm Gears:
Worm gears consist of a worm (a screw-like gear) and a mating gear called a worm wheel. Worm gears provide a high gear reduction ratio and are suitable for applications that require high torque output and low-speed rotation. They are commonly used in micro gear motors for applications such as valve actuators, conveyor systems, or precision positioning devices.
5. Bevel Gears:
Bevel gears have teeth that are cut on conical surfaces and are used to transmit power between intersecting shafts. They are commonly employed in micro gear motors that require changes in direction or angle of power transmission. Bevel gears provide efficient power transfer and can accommodate a wide range of speed and torque requirements.
6. Hypoid Gears:
Hypoid gears are similar to bevel gears but have offset axes. They are used in micro gear motors that require high torque transmission at right angles. Hypoid gears offer efficient power transmission with reduced noise and vibration, making them suitable for applications that require compact and quiet operation.
7. Rack and Pinion:
Rack and pinion gears consist of a linear gear (rack) meshing with a rotational gear (pinion). They are commonly used in micro gear motors for linear motion applications, such as in CNC machines, 3D printers, or small-scale automation systems. Rack and pinion gears provide efficient and precise linear motion control.
These are some of the common types of gears employed in micro gear motors for efficient power transmission. The choice of gear type depends on the specific requirements of the application, including torque, speed, noise level, and space constraints.
editor by CX 2024-05-14
China manufacturer 24V DC Gear Motor Micro Gearbox Motor for Door Lock vacuum pump brakes
Product Description
Product Parameters
Model No.: KM-28A365-24.2-24426
Size details:
Motor Diameter: φ28mm
Gear box length :32.6mm
Shaft length: customization
Specifications:
| Ratio | Model No. | Voltage | No Load | At Maximum Efficiency | ||||
| Operating Range | Nominal | Speed | Current | Speed | Current | Torque | ||
| V | V | r/min | A | r/min | A | Kg·cm | ||
| 1/24.2 | KM-28A365-24.2-24426 | 6.0-24.0 | 24 | 426 | 0.05 | 323 | 0.424 | 1 |
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
What role do materials play in the design and manufacturing of reliable micro gear motors?
Materials play a critical role in the design and manufacturing of reliable micro gear motors. Here’s how they contribute:
- Gear Material: The choice of material for the gears is crucial for the overall performance and reliability of micro gear motors. Gears are subjected to high loads, friction, and wear during operation. Common materials used for gears include steel, stainless steel, brass, and various engineering plastics. The selected material should have high strength, good wear resistance, and low friction characteristics to ensure smooth and efficient power transmission, minimize gear failure, and prolong the motor’s lifespan.
- Motor Housing: The material used for the motor housing affects its durability, thermal management, and protection against environmental factors. Common materials for motor housings include aluminum, stainless steel, and engineering plastics. The housing should provide structural integrity, efficient heat dissipation, and protection against dust, moisture, and other contaminants to maintain the motor’s reliability and performance in various operating conditions.
- Bearing Materials: Bearings are essential components in micro gear motors as they reduce friction and enable smooth rotation of the motor shaft. The choice of bearing material is crucial for ensuring reliable and long-lasting operation. Common bearing materials include stainless steel, ceramics, and various self-lubricating materials. The selected material should have low friction, high load-bearing capacity, and resistance to wear and corrosion to minimize power losses, maintain efficiency, and extend the motor’s lifespan.
- Magnetic Materials: In motors that utilize permanent magnets, such as brushless DC (BLDC) motors, the choice of magnetic material is crucial for generating and maintaining magnetic fields. Neodymium magnets are commonly used due to their high magnetic strength and energy efficiency. The quality and characteristics of the magnetic material directly impact the motor’s performance, torque output, and overall efficiency.
- Electrical Insulation: Micro gear motors often involve the flow of electrical current through the motor windings. Insulation materials, such as enamel or varnish, are used to electrically isolate the windings and prevent short circuits. The selected insulation material should have high dielectric strength, good thermal stability, and resistance to environmental factors to ensure reliable electrical insulation and prevent motor failures.
By carefully selecting appropriate materials for gears, motor housing, bearings, magnetic components, and electrical insulation, designers and manufacturers can optimize the reliability, efficiency, and performance of micro gear motors. The materials should be chosen based on the specific requirements of the application, considering factors such as load capacity, operating conditions, environmental factors, and cost-effectiveness.
Are there different types of micro gear motors, and how do they suit various applications?
Yes, there are different types of micro gear motors available, and each type is designed to suit specific applications based on their unique characteristics and performance capabilities. Here’s a detailed explanation of different types of micro gear motors and how they are suited for various applications:
1. DC Gear Motors:
DC (Direct Current) gear motors are widely used in various applications due to their simplicity, compact size, and versatility. They consist of a DC motor combined with a gearbox to provide torque multiplication and speed reduction. DC gear motors are available in different configurations, such as spur gear, planetary gear, and worm gear designs. Spur gear motors offer high torque output and are suitable for applications requiring moderate precision and efficiency. Planetary gear motors provide higher torque density, smooth operation, and increased efficiency, making them suitable for applications that require higher precision and compact design. Worm gear motors offer high torque output and are commonly used in applications that require low-speed operation and high gear ratios.
2. AC Gear Motors:
AC (Alternating Current) gear motors are primarily used in applications where a continuous power supply is available. They are typically used in machinery, appliances, and industrial equipment. AC gear motors are available in both synchronous and asynchronous (induction) designs. Synchronous AC gear motors operate at a fixed speed that is synchronized with the frequency of the AC power supply. They are suitable for applications that require constant speed and precise control, such as conveyor systems and robotics. Asynchronous AC gear motors operate at a slightly lower speed than synchronous motors and are commonly used in applications that require variable speed control, such as fans, pumps, and mixers.
3. Brushed and Brushless Gear Motors:
Micro gear motors can be classified into brushed and brushless types based on the type of motor technology used. Brushed gear motors have a commutator and brushes that make physical contact with the armature windings. They are cost-effective, simple in design, and provide good torque characteristics. Brushed gear motors are suitable for applications that require moderate precision, such as automotive systems, consumer electronics, and small appliances. On the other hand, brushless gear motors use electronic commutation instead of brushes and commutators. They offer higher efficiency, longer lifespan, and better speed control compared to brushed motors. Brushless gear motors are commonly used in applications that demand high precision, reliability, and efficiency, such as robotics, medical devices, and aerospace systems.
4. Stepper Gear Motors:
Stepper gear motors are designed to move in discrete steps or increments, making them suitable for applications that require precise positioning and control. They are widely used in applications such as 3D printers, CNC machines, robotics, and automation equipment. Stepper gear motors offer high torque at low speeds and can maintain position without the need for external feedback devices. They provide excellent control over acceleration, deceleration, and position accuracy, allowing for precise motion control in a wide range of applications.
5. Linear Gear Motors:
Linear gear motors, also known as linear actuators or linear motors, are designed to provide linear motion instead of rotational motion. They are used in applications that require precise linear positioning or actuation, such as medical devices, industrial automation, and robotics. Linear gear motors offer advantages such as high speed, high acceleration, precise control, and compact design. They can be either driven by DC or AC power sources, depending on the specific application requirements.
6. Precision Gear Motors:
Precision gear motors are designed to provide high accuracy, low backlash, and smooth operation. They are commonly used in applications that demand precise motion control and positioning, such as robotics, automation, and scientific instruments. Precision gear motors are typically constructed with high-quality materials, precision gears, and advanced control systems to ensure minimal error and high repeatability in motion control applications.
7. Micro Geared Stepper Motors:
Micro geared stepper motors combine the benefits of stepper motors and gear systems. They offer precise positional control, high torque at low speeds, and the ability to maintain position without power. Micro geared stepper motors are commonly used in applications such as robotics, camera systems, medical equipment, and consumer electronics where precise motion control and compact size are essential.
In summary, there are various types of micro gear motors available, each with its own advantages and suitability for specific applications. The choice of motor type depends on factors such as required torque, speed, precision, control, powerI apologize for the confusion.
Are there specific industries or fields where micro gear motors play a crucial role?
Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:
1. Consumer Electronics:
Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.
2. Medical Devices:
In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.
3. Robotics and Automation:
Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.
4. Automotive:
In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.
5. Aerospace and Defense:
Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.
6. Industrial Equipment:
In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.
7. Precision Instruments:
Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.
8. Smart Home and IoT:
In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.
These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.
editor by CX 2024-05-14
China Best Sales Micro DC Gear Motor N20 Smart Lock Speed Regulating Gear Motor vacuum pump brakes
Product Description
Product Description
High Power version with 1.6A stall current:1.6A
With 12CPR without encoder ;
With back shaft or not.
With metal brush or carbon brush
| Model | Voltage
Unit: VDC |
No load speed
Unit: rpm |
Noload current
Unit: mA |
Stall torque
Unit: kg.cm |
Gear ratio |
| N20H5 | 6V/12V | 6000 rpm | 120/60mA | 0.1 kg.cm | 5:1 |
| N20H10 | 6V/12V | 3000 rpm | 120/60mA | 0.2 kg.cm | 10:1 |
| N20H20 | 6V/12V | 1500 rpm | 120/60mA | 0.4 kg.cm | 20:1 |
| N20H30 | 6V/12V | 1000 rpm | 120/60mA | 0.6 kg.cm | 30:1 |
| N20H50 | 6V/12V | 625 rpm | 120/60mA | 1.0 kg.cm | 50:1 |
| N20H75 | 6V/12V | 400 rpm | 120/60mA | 1.5 kg.cm | 75:1 |
| N20H100 | 6V/12V | 320 rpm | 120/60mA | 2.0 kg.cm | 100:1 |
| N20H150 | 6V/12V | 200 rpm | 120/60mA | 3.0 kg.cm | 150:1 |
| N20H210 | 6V/12V | 140 rpm | 120/60mA | 3.6 kg.cm | 210:1 |
| N20H250 | 6V/12V | 120 rpm | 120/60mA | 4.2 kg.cm | 250:1 |
| N20H298 | 6V/12V | 100 rpm | 120/60mA | 5.0 kg.cm | 298:1 |
| N20H380 | 6V/12V | 78 rpm | 120/60mA | 6.3 kg.cm | 380:1 |
| N20H1000 | 6V/12V | 32 rpm | 120/60mA | 9.0 kg.cm | 1000:1 |
Detailed Photos
Product Parameters
Certifications
Product details assembly
Company Profile
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | DC Gear Motor |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
|
|
|---|
What safety considerations should be taken into account when working with micro gear motors?
When working with micro gear motors, it is important to consider the following safety considerations:
- Electrical Safety: Micro gear motors are powered by electricity, so it is crucial to follow electrical safety practices. Ensure that the motor is properly grounded, and use appropriate insulation and protective measures to prevent electrical shock hazards. Avoid working on the motor while it is energized.
- Mechanical Hazards: Micro gear motors may have rotating components, such as shafts and gears, that can pose mechanical hazards. Take precautions to prevent accidental contact with moving parts. Use protective covers or enclosures to shield the motor, and avoid reaching into the motor assembly during operation.
- Proper Installation: Follow the manufacturer’s instructions for the correct installation of the micro gear motor. Improper installation can lead to malfunctions, increased risks, and reduced performance. Ensure that the motor is securely mounted and aligned according to the recommended guidelines.
- Overloading and Overheating: Avoid overloading the micro gear motor beyond its specified limits. Exceeding the motor’s maximum torque or operating it at excessively high temperatures can lead to performance degradation, premature wear, and potential safety hazards. Monitor the motor’s operating conditions and ensure adequate cooling to prevent overheating.
- Environmental Considerations: Consider the environmental conditions in which the micro gear motor will be operated. If the motor is exposed to moisture, dust, or extreme temperatures, choose a motor with appropriate protection ratings or implement additional protective measures, such as sealing or thermal management solutions.
- Control and Automation: When integrating micro gear motors into control systems or automation setups, ensure that the control circuits and interfaces are designed and implemented correctly. Improper wiring, incorrect signal levels, or faulty control circuits can lead to unpredictable motor behavior, safety risks, or damage to the motor and other components.
- Maintenance and Inspection: Regularly inspect and maintain the micro gear motor according to the manufacturer’s recommendations. This includes cleaning, lubrication, and checking for signs of wear or damage. Perform maintenance tasks with the motor turned off and power sources disconnected to prevent accidental activation.
- Personal Protective Equipment (PPE): Depending on the specific application and associated hazards, it may be necessary to wear appropriate personal protective equipment, such as safety glasses, gloves, or protective clothing, when working with micro gear motors. Assess the risks and adhere to safety guidelines to determine the necessary PPE.
Paying attention to these safety considerations when working with micro gear motors helps mitigate risks, ensures proper functionality, and promotes a safe working environment. It is important to familiarize oneself with the specific safety guidelines provided by the manufacturer and adhere to any local safety regulations or standards applicable to the industry or application.
What factors should be considered when selecting a micro gear motor for a particular application?
When selecting a micro gear motor for a particular application, several important factors should be taken into consideration. These factors help ensure that the chosen motor meets the specific requirements of the application and performs optimally. Here are the key factors to consider:
1. Torque Requirement:
Determine the torque requirements of the application. Consider both the maximum torque needed and the continuous torque required for sustained operation. Select a micro gear motor that can deliver the required torque output while considering factors such as load variations, start-up torque, and intermittent peak torque demands.
2. Speed Requirement:
Consider the desired speed range for the application. Determine the required output speed of the micro gear motor to ensure that it can meet the speed requirements of the specific task. It is important to select a motor with an appropriate gear ratio that can achieve the desired speed while considering the motor’s inherent speed limitations.
3. Power Supply:
Take into account the available power supply for the micro gear motor. Consider the voltage and current requirements of the motor and ensure compatibility with the available power source. Additionally, consider the power consumption and efficiency of the motor to optimize energy usage and minimize heat generation.
4. Physical Size and Mounting:
Consider the physical size and mounting requirements of the micro gear motor. Evaluate the available space for installation and ensure that the motor dimensions fit within the allotted space. Consider the mounting options, such as through-hole mounting, flange mounting, or custom mounting brackets, and choose a motor that can be easily integrated into the application.
5. Environmental Conditions:
Assess the environmental conditions in which the micro gear motor will operate. Consider factors such as temperature range, humidity, dust, vibration, and exposure to chemicals or corrosive substances. Select a motor that is designed to withstand and perform reliably under the specific environmental conditions of the application.
6. Expected Lifetime and Reliability:
Evaluate the expected lifetime and reliability requirements of the micro gear motor. Consider the duty cycle of the application, the expected operating hours, and the required maintenance intervals. Choose a motor with a reputation for reliability and durability to ensure long-term performance without frequent breakdowns or the need for premature replacements.
7. Control and Feedback:
Consider the control and feedback requirements of the micro gear motor. Determine if the application requires specific control interfaces, such as analog or digital signals, PWM control, or communication protocols like Modbus or CAN bus. Additionally, assess whether feedback mechanisms like encoders or sensors are necessary to provide accurate position or speed control.
8. Cost and Budget:
Evaluate the cost and budget constraints for the micro gear motor. Consider the overall cost of the motor, including the initial purchase price, installation costs, and any additional accessories or components required for proper operation. Balance the desired performance and features with the available budget to select a motor that provides the best value for the specific application.
9. Supplier and Support:
Consider the reputation and support provided by the micro gear motor supplier. Choose a reliable supplier with a track record of delivering quality products and excellent customer support. Ensure that the supplier offers technical assistance, documentation, and warranty coverage to address any potential issues or concerns that may arise during the motor’s lifespan.
By considering these factors, you can make an informed decision when selecting a micro gear motor for a particular application. It is essential to carefully evaluate the requirements and characteristics of the application to choose a motor that will meet performance expectations, ensure reliability, and provide optimal functionality.
What types of gears are typically employed in micro gear motors for efficient power transmission?
Micro gear motors utilize various types of gears to achieve efficient power transmission. Here are some commonly employed gear types in micro gear motors:
1. Spur Gears:
Spur gears are the most basic and commonly used gears in micro gear motors. They have straight teeth and are mounted on parallel shafts. Spur gears provide efficient power transmission with low noise and high efficiency. They are suitable for applications that require high-speed rotation and moderate torque requirements.
2. Helical Gears:
Helical gears are similar to spur gears but have angled teeth. The angled teeth allow for smoother and quieter operation compared to spur gears. Helical gears provide higher torque transmission capabilities and are commonly used in micro gear motors where reducing noise and vibration is important, such as in precision instruments or small appliances.
3. Planetary Gears:
Planetary gears, also known as epicyclic gears, are compact gear systems that consist of a central gear (sun gear), multiple surrounding gears (planet gears), and an outer ring gear (ring gear). Planetary gears offer high torque transmission capabilities in a compact design. They are commonly used in micro gear motors where a high gear ratio and torque multiplication are required, such as in robotics or automation systems.
4. Worm Gears:
Worm gears consist of a worm (a screw-like gear) and a mating gear called a worm wheel. Worm gears provide a high gear reduction ratio and are suitable for applications that require high torque output and low-speed rotation. They are commonly used in micro gear motors for applications such as valve actuators, conveyor systems, or precision positioning devices.
5. Bevel Gears:
Bevel gears have teeth that are cut on conical surfaces and are used to transmit power between intersecting shafts. They are commonly employed in micro gear motors that require changes in direction or angle of power transmission. Bevel gears provide efficient power transfer and can accommodate a wide range of speed and torque requirements.
6. Hypoid Gears:
Hypoid gears are similar to bevel gears but have offset axes. They are used in micro gear motors that require high torque transmission at right angles. Hypoid gears offer efficient power transmission with reduced noise and vibration, making them suitable for applications that require compact and quiet operation.
7. Rack and Pinion:
Rack and pinion gears consist of a linear gear (rack) meshing with a rotational gear (pinion). They are commonly used in micro gear motors for linear motion applications, such as in CNC machines, 3D printers, or small-scale automation systems. Rack and pinion gears provide efficient and precise linear motion control.
These are some of the common types of gears employed in micro gear motors for efficient power transmission. The choice of gear type depends on the specific requirements of the application, including torque, speed, noise level, and space constraints.
editor by CX 2024-05-14
China manufacturer CHINAMFG Zwbmd003003-25 3mm Mini DC Gearbox Motor 1.5V 5V 60rpm 50GF. Cm Micro Motor Metal Reducer Gear Motor vacuum pump and compressor
Product Description
3.4MM DC Planetary Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:3mm motor | |
| motors (optional) | stepper motor |
| voltage(optional) | 1.5-5v |
| input speed | <=10000rpm |
| current | 50mA max |
| performance Data:3mm gear stepper motor | ||||||
| Model | Rated speed | max rated torque | Max Instant Torque | Reduction Ratio | gearbox length | Overall Lenth |
| rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBMD003003-5 | 300.0 | 50 | 150 | 5 | 6.0 | 10.75 |
| ZWBMD003003-25 | 60.0 | 50 | 150 | 25 | 7.5 | 12.25 |
| ZWBMD003003-125 | 12.0 | 50 | 150 | 125 | 9.0 | 13.75 |
| ZWBMD003003-625 | 2.4 | 50 | 150 | 625 | 10.5 | 15.25 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | ||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-05-13
China Best Sales 10mm 15 30 50rpm 100 200rpm 3V 6V 12V Od 12mm 13mm DC Mini Micro Gear Motor with Gearbox vacuum pump design
Product Description
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
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How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-05-10
China high quality High Torque Micro DC Electrical Gear Motor for Mobile Robots Massager Auto Door Lifter vacuum pump booster
Product Description
High Torque Micro DC Electrical Gear Motor for Mobile Robots Massager Auto Door Lifter
Features
1) Dimensions: 60mm, 70mm, 80mm, 90mm, 104mm
2) Power: 15W 20W 30W 60W 80W 100W 120W 180W 200W 400W
3) Voltage: 12V 24V 48V 90V 310V
4) Rated speed: 2000rpm, 3000rpm
5) Reduction ratio: 3~ 200K
Product Photos
Product Description
| Motor type | Brush type / Brushless type / Stepper type | ||
| Frame size | 16mm ~ 130mm… can be customized | ||
| Running speed | Motor 1500-4000 rpm, Gear Ratio 1/3 ~ 1/3000 | ||
| Output power | 3W ~2200W… can be customized | ||
| Output shaft | round shaft, D-cut shaft, key-way shaft, hollow shaft… | ||
| Voltage type | 12V / 24V / 36V / 48V / 90V / 110V /220V… can be customized | ||
| Accessories | Internal driver / External driver / Connector / Brake / Encoder… | ||
| Gearbox type | Parallel shaft | ||
| Right angle hollow worm shaft | Right angle bevel hollow shaft | Flat type hollow shaft | |
| Right angle CHINAMFG worm shaft | Right angle bevel CHINAMFG shaft | Flat type CHINAMFG shaft | |
| Planetary center shaft | |||
Advantages
FAQ
Q: Can you make the gear motor with customization?
A: Yes, we can customize as promised, like power, voltage, speed, shaft size, wires, connectors, IP grade, etc.
Q: Do you provide samples?
A: Yes. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company has a design and development team, we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or train.
Q: How do I pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Aluminum
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What safety considerations should be taken into account when working with micro gear motors?
When working with micro gear motors, it is important to consider the following safety considerations:
- Electrical Safety: Micro gear motors are powered by electricity, so it is crucial to follow electrical safety practices. Ensure that the motor is properly grounded, and use appropriate insulation and protective measures to prevent electrical shock hazards. Avoid working on the motor while it is energized.
- Mechanical Hazards: Micro gear motors may have rotating components, such as shafts and gears, that can pose mechanical hazards. Take precautions to prevent accidental contact with moving parts. Use protective covers or enclosures to shield the motor, and avoid reaching into the motor assembly during operation.
- Proper Installation: Follow the manufacturer’s instructions for the correct installation of the micro gear motor. Improper installation can lead to malfunctions, increased risks, and reduced performance. Ensure that the motor is securely mounted and aligned according to the recommended guidelines.
- Overloading and Overheating: Avoid overloading the micro gear motor beyond its specified limits. Exceeding the motor’s maximum torque or operating it at excessively high temperatures can lead to performance degradation, premature wear, and potential safety hazards. Monitor the motor’s operating conditions and ensure adequate cooling to prevent overheating.
- Environmental Considerations: Consider the environmental conditions in which the micro gear motor will be operated. If the motor is exposed to moisture, dust, or extreme temperatures, choose a motor with appropriate protection ratings or implement additional protective measures, such as sealing or thermal management solutions.
- Control and Automation: When integrating micro gear motors into control systems or automation setups, ensure that the control circuits and interfaces are designed and implemented correctly. Improper wiring, incorrect signal levels, or faulty control circuits can lead to unpredictable motor behavior, safety risks, or damage to the motor and other components.
- Maintenance and Inspection: Regularly inspect and maintain the micro gear motor according to the manufacturer’s recommendations. This includes cleaning, lubrication, and checking for signs of wear or damage. Perform maintenance tasks with the motor turned off and power sources disconnected to prevent accidental activation.
- Personal Protective Equipment (PPE): Depending on the specific application and associated hazards, it may be necessary to wear appropriate personal protective equipment, such as safety glasses, gloves, or protective clothing, when working with micro gear motors. Assess the risks and adhere to safety guidelines to determine the necessary PPE.
Paying attention to these safety considerations when working with micro gear motors helps mitigate risks, ensures proper functionality, and promotes a safe working environment. It is important to familiarize oneself with the specific safety guidelines provided by the manufacturer and adhere to any local safety regulations or standards applicable to the industry or application.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
Are there specific industries or fields where micro gear motors play a crucial role?
Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:
1. Consumer Electronics:
Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.
2. Medical Devices:
In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.
3. Robotics and Automation:
Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.
4. Automotive:
In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.
5. Aerospace and Defense:
Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.
6. Industrial Equipment:
In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.
7. Precision Instruments:
Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.
8. Smart Home and IoT:
In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.
These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.
editor by CX 2024-05-10
China supplier High Speed Low Rpm 16mm Micro DC Gear Motor vacuum pump design
Product Description
high speed low rpm 16MM micro DC gear motor
Product Category
China manufacturer gear motor price With Professional Technical Support
We always provide customers with distinctive products:cost-effective, lower
noise, higher efficiency and stability, longer life and higher strength.
| Basic information | |
| Product name | PG16M050series,16mm diameter planet gear motor |
| Motor type | carbon-brush commutator |
| Gear type | Straight gearwheel,planet construction |
| Housing material | Steel |
| Geartrain material | Steel and Powdered Metal,POM optional |
| Bearing at output shaft | Sleeve bearing |
| Lubricant | Grease for high-low temperature, -62—+204 degree |
| Backlash at no-load | <1°,MIN0.3° |
| OEM & ODM Service | Available |
| Certificate | CE,ROHS,ISO/TS16949 |
| An exact model of gearbox and motor combination | |
| Product seires | PG16M050 series |
| An exact Model NO. | PG16M050 24 6000-198K |
| Motor Voltage(VDC) | 24 |
| Motor no load speed(rpm) | 6000 |
| Gearbox reduction ratio | 198K |
| Gearmotor no load current(A) | <0.039 |
| Gearmotor no load speed(rpm) | 29+/-10% |
| Gearmotor rated load torque(kgf.cm) | 6.3 |
| Gearmotor rated current(A) | <0.194 |
| Gearmotor rated load speed(rpm) | 24+/-10% |
| Noise (DB) | <55DB |
| Lifetime | 1000+ hours (varies by application) |
| Rotation | CW/CCW reversible |
Packing&Xihu (West Lake) Dis.
Company Information
FAQ
Q: Are you a trading company or a manufacturer?
A: We are a manufacturer.
Q: Can you make a motor with custom specifications?
A: Yes, actually that is what we do most of the time.
Q: What is the MOQ (minimum order quantity)?
A: 1 pc for sample order, and 100pcs for bulk order.
Q: Do you have motors in stock?
A: No, we don’t. All motors are made with orders.
Q: How to pay you?
Paypal, Western Union, Money Gram, T/T, L/C payment are acceptable.
Q: What do you need to know if I need a recommendation on motor?
A: Normally we need to know dimensions, rated voltage, speed at load/no load, torque at load/stall. i.e.
a motor with diameter 37mm, 12V, 100rpm and 2Kgf.cm at load.
Q: Can I ask you for help if I know nothing about motor?
A: Yes, our pleasure. We are nice people with big hearts.
Q: Can we type our brand on it?
A: Yes of course.
Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.
Q: What is your production capacity?
A: About 4000 PCS per day.
Q: Can I visit your factory?
A: Yes,of course
CONTACT US
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, ISO/Ts16949/Ce/Rhos |
| Customization: |
Available
|
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|---|
Are there advancements or emerging technologies in micro gear motor development?
Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:
- Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
- High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
- Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
- Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
- Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
- Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.
These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.
Are there different types of micro gear motors, and how do they suit various applications?
Yes, there are different types of micro gear motors available, and each type is designed to suit specific applications based on their unique characteristics and performance capabilities. Here’s a detailed explanation of different types of micro gear motors and how they are suited for various applications:
1. DC Gear Motors:
DC (Direct Current) gear motors are widely used in various applications due to their simplicity, compact size, and versatility. They consist of a DC motor combined with a gearbox to provide torque multiplication and speed reduction. DC gear motors are available in different configurations, such as spur gear, planetary gear, and worm gear designs. Spur gear motors offer high torque output and are suitable for applications requiring moderate precision and efficiency. Planetary gear motors provide higher torque density, smooth operation, and increased efficiency, making them suitable for applications that require higher precision and compact design. Worm gear motors offer high torque output and are commonly used in applications that require low-speed operation and high gear ratios.
2. AC Gear Motors:
AC (Alternating Current) gear motors are primarily used in applications where a continuous power supply is available. They are typically used in machinery, appliances, and industrial equipment. AC gear motors are available in both synchronous and asynchronous (induction) designs. Synchronous AC gear motors operate at a fixed speed that is synchronized with the frequency of the AC power supply. They are suitable for applications that require constant speed and precise control, such as conveyor systems and robotics. Asynchronous AC gear motors operate at a slightly lower speed than synchronous motors and are commonly used in applications that require variable speed control, such as fans, pumps, and mixers.
3. Brushed and Brushless Gear Motors:
Micro gear motors can be classified into brushed and brushless types based on the type of motor technology used. Brushed gear motors have a commutator and brushes that make physical contact with the armature windings. They are cost-effective, simple in design, and provide good torque characteristics. Brushed gear motors are suitable for applications that require moderate precision, such as automotive systems, consumer electronics, and small appliances. On the other hand, brushless gear motors use electronic commutation instead of brushes and commutators. They offer higher efficiency, longer lifespan, and better speed control compared to brushed motors. Brushless gear motors are commonly used in applications that demand high precision, reliability, and efficiency, such as robotics, medical devices, and aerospace systems.
4. Stepper Gear Motors:
Stepper gear motors are designed to move in discrete steps or increments, making them suitable for applications that require precise positioning and control. They are widely used in applications such as 3D printers, CNC machines, robotics, and automation equipment. Stepper gear motors offer high torque at low speeds and can maintain position without the need for external feedback devices. They provide excellent control over acceleration, deceleration, and position accuracy, allowing for precise motion control in a wide range of applications.
5. Linear Gear Motors:
Linear gear motors, also known as linear actuators or linear motors, are designed to provide linear motion instead of rotational motion. They are used in applications that require precise linear positioning or actuation, such as medical devices, industrial automation, and robotics. Linear gear motors offer advantages such as high speed, high acceleration, precise control, and compact design. They can be either driven by DC or AC power sources, depending on the specific application requirements.
6. Precision Gear Motors:
Precision gear motors are designed to provide high accuracy, low backlash, and smooth operation. They are commonly used in applications that demand precise motion control and positioning, such as robotics, automation, and scientific instruments. Precision gear motors are typically constructed with high-quality materials, precision gears, and advanced control systems to ensure minimal error and high repeatability in motion control applications.
7. Micro Geared Stepper Motors:
Micro geared stepper motors combine the benefits of stepper motors and gear systems. They offer precise positional control, high torque at low speeds, and the ability to maintain position without power. Micro geared stepper motors are commonly used in applications such as robotics, camera systems, medical equipment, and consumer electronics where precise motion control and compact size are essential.
In summary, there are various types of micro gear motors available, each with its own advantages and suitability for specific applications. The choice of motor type depends on factors such as required torque, speed, precision, control, powerI apologize for the confusion.
Can you explain the advantages of using micro gear motors in small electronic devices?
Using micro gear motors in small electronic devices offers several advantages. Here are some key benefits:
1. Compact Size:
Micro gear motors are specifically designed to be small and lightweight, making them ideal for integration into small electronic devices. Their compact size allows for efficient utilization of limited space within the device, enabling designers to create sleek and portable products.
2. Precise Motion Control:
Micro gear motors provide precise motion control capabilities, allowing for accurate positioning and controlled movements in small electronic devices. This is essential for applications that require precise adjustments, such as camera autofocus, zoom controls, or robotic movements in miniature robots.
3. High Gear Ratio:
Micro gear motors often have higher gear ratios compared to larger gear motors. The gear mechanism in micro gear motors provides a greater reduction in rotational speed and an increase in torque output. This allows for efficient power transmission and enables the motor to generate sufficient torque despite its small size.
4. Energy Efficiency:
Micro gear motors are designed to operate efficiently with low power consumption. Their compact size reduces the amount of power required for operation, making them suitable for battery-powered devices or applications where energy efficiency is a priority. This helps to extend the battery life of portable electronic devices.
5. Low Noise and Vibration:
Micro gear motors are often engineered to minimize noise and vibration levels during operation. This is advantageous for small electronic devices, such as smartphones, where a quiet and smooth operation is desired. Reduced noise and vibration contribute to a better user experience and overall product satisfaction.
6. Reliability and Durability:
Micro gear motors are built to withstand the demands of continuous operation in small electronic devices. They are designed with high-quality materials and precision manufacturing techniques to ensure reliability and durability. This is crucial for electronic devices that may undergo frequent handling or experience various environmental conditions.
7. Cost-Effective:
Micro gear motors are generally cost-effective compared to larger gear motors. Their smaller size and simpler construction contribute to lower manufacturing costs. Additionally, their use in small electronic devices reduces the overall material and production costs of the device itself.
8. Integration Flexibility:
Micro gear motors offer flexibility in terms of integration into small electronic devices. They can be easily mounted or integrated into compact spaces, allowing for flexible design options. This flexibility enables designers to incorporate motion control capabilities into a wide range of small electronic devices.
Overall, the advantages of using micro gear motors in small electronic devices include their compact size, precise motion control, high gear ratio, energy efficiency, low noise and vibration, reliability, cost-effectiveness, and integration flexibility. These advantages contribute to the functionality, performance, and user experience of small electronic devices across various industries.
editor by CX 2024-05-09
China high quality GS Micro 40W 80mm Square DC Gear Motor (GS4D40-12/24/90) vacuum pump engine
Product Description
GS Micro 40W 80mm square DC Gear Motor (GS4D40-12/24/90)
Specification
Motor Characteristics
| Motor Model | Voltage | Output power | No-load Parameters | Load Parameters | Brush Life | Motor Weight | |||
| No-load Speed | No-load Current | Load Speed | Load Torque | Load Current | |||||
| V | W | r/min | A | r/min | mN.m | A | (Hours) | kg | |
| GS4D40-12 | 12 | 40 | 3100 | 2.0 MAX. | 2800 | 136 | 5.2 | 2000 | 1.8 |
| GS4D40-24 | 24 | 40 | 3100 | 0.8 MAX. | 3000 | 127 | 2.1 | 2000 | 1.8 |
| GS4D40-90 | 90 | 40 | 3200 | 0.3 MAX. | 3000 | 127 | 0.7 | 2000 | 1.8 |
Allowance Torque
| Type | Gear Ratio | 3 | 3.6 | 5 | 6 | 7.5 | 9 | 10 | 12.5 | 15 | 18 | 20 | 25 | 30 | 36 | 40 | 50 | 60 | 75 | 90 | 100 | 120 | 150 | 180 | 200 | |
| GS4D40-24GN | Speed | rpm | 1000 | 833 | 600 | 500 | 400 | 333 | 300 | 240 | 200 | 167 | 150 | 120 | 100 | 83 | 75 | 60 | 50 | 40 | 33 | 30 | 25 | 20 | 17 | 15 |
| 4GN£K | N.m | 0.31 | 0.37 | 0.52 | 0.62 | 0.77 | 0.93 | 1.03 | 1.29 | 1.55 | 1.86 | 2.06 | 2.32 | 2.78 | 3.34 | 3.71 | 4.64 | 5.01 | 6.27 | 7.52 | 8.00 | |||||
Drawing
Packing and Delivery
Exhibitions
About CHINAMFG Power
Greensky Power Company Limited is a China-based international company who is specialized in the electric motor, gearbox and controlling system development, manufacturing, quality controlling, and trading.
Mission:
We are dedicated to developing an international electric motor company that can deliver one-stop reliable products with customer-oriented service.
History:
CHINAMFG was established in 2571 by CHINAMFG Cheng in Los Angeles, USA, and moved to HangZhou, China in 2011. In the past years, the team of CHINAMFG continues to create value for our esteemed customers all over the world by building up a wide and reliable supply chain management system, effective quality & delivery time control system, cost-efficient manufacturing system, and fast-respond professional service.
Certificates
FAQ
1 Q: What’s your MOQ for the motor?
A: 1unit is ok for sample testing
2 Q: What about your warranty for your motor?
A: One year.
3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms?
A: TT, western union, and PayPal. 100% payment in advance for orders less than $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods in pallets.
6 Q: What information should be given, if I buy motors from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the motors?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
We hope you will enjoy cooperating with us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Explosion-Proof Type |
| Number of Poles: | 4 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
What are micro gear motors, and how do they differ from standard-sized gear motors?
Micro gear motors are compact and lightweight motor units that combine a small electric motor with a gear mechanism. They are designed to provide precise and controlled motion in applications where space is limited and weight reduction is crucial. Here’s how micro gear motors differ from standard-sized gear motors:
1. Size and Weight:
The most apparent difference between micro gear motors and standard-sized gear motors is their size and weight. Micro gear motors are significantly smaller and lighter than standard-sized gear motors. They are typically designed to fit in tight spaces or applications where size and weight constraints are critical, such as miniature robots, drones, or portable devices.
2. Power and Torque Output:
Due to their smaller size, micro gear motors generally have lower power and torque output compared to standard-sized gear motors. They are optimized for applications that require precise and low-power motion, rather than heavy-duty or high-torque operations. Micro gear motors are commonly used in applications such as micro robotics, medical devices, or small-scale automation systems.
3. Gearing Ratio:
The gearing ratio of micro gear motors is often higher compared to standard-sized gear motors. This means that the gear mechanism in micro gear motors provides a greater reduction in rotational speed and an increase in torque. The higher gearing ratio allows micro gear motors to deliver more torque output relative to their small motor size, enabling precise motion control in miniature applications.
4. Efficiency and Performance:
Micro gear motors may have slightly lower efficiency and performance compared to standard-sized gear motors. The smaller size and compact design can result in higher power losses and increased heat generation. However, advancements in motor and gear manufacturing technologies have significantly improved the efficiency and performance of micro gear motors, making them suitable for a wide range of applications.
5. Operating Characteristics:
Micro gear motors often exhibit different operating characteristics compared to standard-sized gear motors. They may have lower inertia, faster response times, and reduced backlash in the gear mechanism. These characteristics make micro gear motors suitable for applications requiring precise positioning, quick acceleration, and deceleration, such as miniature robotic arms or camera gimbal systems.
6. Cost:
Micro gear motors generally tend to be more expensive compared to standard-sized gear motors. The smaller size and specialized design of micro gear motors involve higher manufacturing costs. Additionally, the demand for micro gear motors is often driven by niche or specialized applications, which can contribute to their higher price point.
Despite their differences, both micro gear motors and standard-sized gear motors serve specific purposes in different applications. The choice between the two depends on the specific requirements of the application, including available space, weight limitations, power and torque requirements, and the desired level of precision and control.
editor by CX 2024-05-08