Product Description
Product Description
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do materials play in the design and manufacturing of reliable micro gear motors?
Materials play a critical role in the design and manufacturing of reliable micro gear motors. Here’s how they contribute:
- Gear Material: The choice of material for the gears is crucial for the overall performance and reliability of micro gear motors. Gears are subjected to high loads, friction, and wear during operation. Common materials used for gears include steel, stainless steel, brass, and various engineering plastics. The selected material should have high strength, good wear resistance, and low friction characteristics to ensure smooth and efficient power transmission, minimize gear failure, and prolong the motor’s lifespan.
- Motor Housing: The material used for the motor housing affects its durability, thermal management, and protection against environmental factors. Common materials for motor housings include aluminum, stainless steel, and engineering plastics. The housing should provide structural integrity, efficient heat dissipation, and protection against dust, moisture, and other contaminants to maintain the motor’s reliability and performance in various operating conditions.
- Bearing Materials: Bearings are essential components in micro gear motors as they reduce friction and enable smooth rotation of the motor shaft. The choice of bearing material is crucial for ensuring reliable and long-lasting operation. Common bearing materials include stainless steel, ceramics, and various self-lubricating materials. The selected material should have low friction, high load-bearing capacity, and resistance to wear and corrosion to minimize power losses, maintain efficiency, and extend the motor’s lifespan.
- Magnetic Materials: In motors that utilize permanent magnets, such as brushless DC (BLDC) motors, the choice of magnetic material is crucial for generating and maintaining magnetic fields. Neodymium magnets are commonly used due to their high magnetic strength and energy efficiency. The quality and characteristics of the magnetic material directly impact the motor’s performance, torque output, and overall efficiency.
- Electrical Insulation: Micro gear motors often involve the flow of electrical current through the motor windings. Insulation materials, such as enamel or varnish, are used to electrically isolate the windings and prevent short circuits. The selected insulation material should have high dielectric strength, good thermal stability, and resistance to environmental factors to ensure reliable electrical insulation and prevent motor failures.
By carefully selecting appropriate materials for gears, motor housing, bearings, magnetic components, and electrical insulation, designers and manufacturers can optimize the reliability, efficiency, and performance of micro gear motors. The materials should be chosen based on the specific requirements of the application, considering factors such as load capacity, operating conditions, environmental factors, and cost-effectiveness.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-05-17
China manufacturer 24V DC Gear Motor Micro Gearbox Motor for Door Lock vacuum pump brakes
Product Description
Product Parameters
Model No.: KM-28A365-24.2-24426
Size details:
Motor Diameter: φ28mm
Gear box length :32.6mm
Shaft length: customization
Specifications:
| Ratio | Model No. | Voltage | No Load | At Maximum Efficiency | ||||
| Operating Range | Nominal | Speed | Current | Speed | Current | Torque | ||
| V | V | r/min | A | r/min | A | Kg·cm | ||
| 1/24.2 | KM-28A365-24.2-24426 | 6.0-24.0 | 24 | 426 | 0.05 | 323 | 0.424 | 1 |
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 4 |
| Customization: |
Available
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What role do materials play in the design and manufacturing of reliable micro gear motors?
Materials play a critical role in the design and manufacturing of reliable micro gear motors. Here’s how they contribute:
- Gear Material: The choice of material for the gears is crucial for the overall performance and reliability of micro gear motors. Gears are subjected to high loads, friction, and wear during operation. Common materials used for gears include steel, stainless steel, brass, and various engineering plastics. The selected material should have high strength, good wear resistance, and low friction characteristics to ensure smooth and efficient power transmission, minimize gear failure, and prolong the motor’s lifespan.
- Motor Housing: The material used for the motor housing affects its durability, thermal management, and protection against environmental factors. Common materials for motor housings include aluminum, stainless steel, and engineering plastics. The housing should provide structural integrity, efficient heat dissipation, and protection against dust, moisture, and other contaminants to maintain the motor’s reliability and performance in various operating conditions.
- Bearing Materials: Bearings are essential components in micro gear motors as they reduce friction and enable smooth rotation of the motor shaft. The choice of bearing material is crucial for ensuring reliable and long-lasting operation. Common bearing materials include stainless steel, ceramics, and various self-lubricating materials. The selected material should have low friction, high load-bearing capacity, and resistance to wear and corrosion to minimize power losses, maintain efficiency, and extend the motor’s lifespan.
- Magnetic Materials: In motors that utilize permanent magnets, such as brushless DC (BLDC) motors, the choice of magnetic material is crucial for generating and maintaining magnetic fields. Neodymium magnets are commonly used due to their high magnetic strength and energy efficiency. The quality and characteristics of the magnetic material directly impact the motor’s performance, torque output, and overall efficiency.
- Electrical Insulation: Micro gear motors often involve the flow of electrical current through the motor windings. Insulation materials, such as enamel or varnish, are used to electrically isolate the windings and prevent short circuits. The selected insulation material should have high dielectric strength, good thermal stability, and resistance to environmental factors to ensure reliable electrical insulation and prevent motor failures.
By carefully selecting appropriate materials for gears, motor housing, bearings, magnetic components, and electrical insulation, designers and manufacturers can optimize the reliability, efficiency, and performance of micro gear motors. The materials should be chosen based on the specific requirements of the application, considering factors such as load capacity, operating conditions, environmental factors, and cost-effectiveness.
Are there different types of micro gear motors, and how do they suit various applications?
Yes, there are different types of micro gear motors available, and each type is designed to suit specific applications based on their unique characteristics and performance capabilities. Here’s a detailed explanation of different types of micro gear motors and how they are suited for various applications:
1. DC Gear Motors:
DC (Direct Current) gear motors are widely used in various applications due to their simplicity, compact size, and versatility. They consist of a DC motor combined with a gearbox to provide torque multiplication and speed reduction. DC gear motors are available in different configurations, such as spur gear, planetary gear, and worm gear designs. Spur gear motors offer high torque output and are suitable for applications requiring moderate precision and efficiency. Planetary gear motors provide higher torque density, smooth operation, and increased efficiency, making them suitable for applications that require higher precision and compact design. Worm gear motors offer high torque output and are commonly used in applications that require low-speed operation and high gear ratios.
2. AC Gear Motors:
AC (Alternating Current) gear motors are primarily used in applications where a continuous power supply is available. They are typically used in machinery, appliances, and industrial equipment. AC gear motors are available in both synchronous and asynchronous (induction) designs. Synchronous AC gear motors operate at a fixed speed that is synchronized with the frequency of the AC power supply. They are suitable for applications that require constant speed and precise control, such as conveyor systems and robotics. Asynchronous AC gear motors operate at a slightly lower speed than synchronous motors and are commonly used in applications that require variable speed control, such as fans, pumps, and mixers.
3. Brushed and Brushless Gear Motors:
Micro gear motors can be classified into brushed and brushless types based on the type of motor technology used. Brushed gear motors have a commutator and brushes that make physical contact with the armature windings. They are cost-effective, simple in design, and provide good torque characteristics. Brushed gear motors are suitable for applications that require moderate precision, such as automotive systems, consumer electronics, and small appliances. On the other hand, brushless gear motors use electronic commutation instead of brushes and commutators. They offer higher efficiency, longer lifespan, and better speed control compared to brushed motors. Brushless gear motors are commonly used in applications that demand high precision, reliability, and efficiency, such as robotics, medical devices, and aerospace systems.
4. Stepper Gear Motors:
Stepper gear motors are designed to move in discrete steps or increments, making them suitable for applications that require precise positioning and control. They are widely used in applications such as 3D printers, CNC machines, robotics, and automation equipment. Stepper gear motors offer high torque at low speeds and can maintain position without the need for external feedback devices. They provide excellent control over acceleration, deceleration, and position accuracy, allowing for precise motion control in a wide range of applications.
5. Linear Gear Motors:
Linear gear motors, also known as linear actuators or linear motors, are designed to provide linear motion instead of rotational motion. They are used in applications that require precise linear positioning or actuation, such as medical devices, industrial automation, and robotics. Linear gear motors offer advantages such as high speed, high acceleration, precise control, and compact design. They can be either driven by DC or AC power sources, depending on the specific application requirements.
6. Precision Gear Motors:
Precision gear motors are designed to provide high accuracy, low backlash, and smooth operation. They are commonly used in applications that demand precise motion control and positioning, such as robotics, automation, and scientific instruments. Precision gear motors are typically constructed with high-quality materials, precision gears, and advanced control systems to ensure minimal error and high repeatability in motion control applications.
7. Micro Geared Stepper Motors:
Micro geared stepper motors combine the benefits of stepper motors and gear systems. They offer precise positional control, high torque at low speeds, and the ability to maintain position without power. Micro geared stepper motors are commonly used in applications such as robotics, camera systems, medical equipment, and consumer electronics where precise motion control and compact size are essential.
In summary, there are various types of micro gear motors available, each with its own advantages and suitability for specific applications. The choice of motor type depends on factors such as required torque, speed, precision, control, powerI apologize for the confusion.
Are there specific industries or fields where micro gear motors play a crucial role?
Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:
1. Consumer Electronics:
Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.
2. Medical Devices:
In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.
3. Robotics and Automation:
Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.
4. Automotive:
In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.
5. Aerospace and Defense:
Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.
6. Industrial Equipment:
In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.
7. Precision Instruments:
Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.
8. Smart Home and IoT:
In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.
These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.
editor by CX 2024-05-14
China Good quality Od Size: 39mm-110mm 12V 24V DC Worm Gear Motor for Agricultural Equipment/Wiper Motor/Transmission Devices/Window Opener Motor Replcement of Dunker vacuum pump ac
Product Description
Product Description
| MODEL | VOLT | POWER | FREE SPEED | FREE CURRENT |
| D49R | 24V | 30W | 180±5RPM | <0.65A |
| D76R | 12V | 70W | 80±8RPM | <0.65A |
| D63R | 12V | 70W | 65±6RPM | <0.65A |
Motor Application
Production Line
Main Products
Packaging & Shipping
Company Profile
Certifications
FAQ
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
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|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-05-14
China supplier 24mm Diameter 1600rpm Low Noise Long Life High Torque Low Rpm 3V 6V 12V 24V DC Geared Motor 12V for Robot Car Toy vacuum pump design
Product Description
Product Parameters
Model: 32mm gear motor
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technical support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank accounts for receiving money, like US dollars or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more detailed information about the product. We will recommend the item to you according to your requirement of the specification. After you confirm, we will prepare the samples for you. also, we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at any time, and welcome to visit our company.
10. How do contact us?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-07
China best Flange 32mm to Micro Electric 82mm 24V 36V 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox vacuum pump distributors
Product Description
Product Description
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there advancements or emerging technologies in micro gear motor development?
Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:
- Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
- High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
- Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
- Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
- Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
- Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.
These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.
How does the control system of micro gear motors contribute to precision in small-scale applications?
The control system of micro gear motors plays a crucial role in achieving precision in small-scale applications. Here’s how it contributes to precision:
- Speed Control: The control system allows precise regulation of the motor’s speed, enabling accurate and consistent movement in small-scale applications. By adjusting the voltage or current supplied to the motor, the control system can control the rotational speed of the motor shaft, ensuring precise motion according to the application’s requirements.
- Position Control: Micro gear motors with advanced control systems, such as stepper motors, offer precise position control. The control system sends specific signals or pulses to the motor, causing it to move in discrete steps or increments. This allows for accurate positioning in small-scale applications where precise movements and alignment are critical. The control system can also maintain the motor’s position without the need for external feedback devices, enhancing precision and simplifying the overall system.
- Torque Control: In some applications, maintaining consistent torque is essential for precision. The control system of micro gear motors can regulate the torque output, ensuring that the motor delivers the required amount of force accurately and consistently. This is particularly important in tasks that involve delicate or precise movements, such as robotics, where excessive torque can cause damage or imprecise results.
- Feedback Mechanisms: Many micro gear motors incorporate feedback mechanisms into their control systems. These mechanisms provide information about the motor’s performance, such as speed, position, or current, and allow the control system to make adjustments in real-time. Feedback mechanisms, such as encoders or sensors, enable closed-loop control, where the control system continuously monitors and adjusts the motor’s operation to maintain precision and accuracy.
- Control Algorithms: The control system of micro gear motors often incorporates sophisticated control algorithms that optimize performance and precision. These algorithms can include proportional-integral-derivative (PID) controllers, adaptive control, or advanced motion control algorithms. By analyzing the input signals, sensory feedback, and desired output, these algorithms can adjust the motor’s operation to minimize errors, disturbances, or deviations from the desired motion, thus enhancing precision in small-scale applications.
By integrating precise speed control, position control, torque control, feedback mechanisms, and advanced control algorithms, the control system of micro gear motors enables precise and accurate operation in small-scale applications. This precision is crucial for tasks that require fine movements, tight tolerances, or intricate positioning, such as robotics, automation, medical devices, and miniature mechanisms.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-05-07
China Custom Electric Micro 12V 24V 36V 48V Worm Gear DC Motor with Reducer with Best Sales
Product Description
Electric Micro 12v 24v 36v 48v Worm Gear DC Motor with Reducer
Main characteristic:
Motor Power: 45w, 65w, 95w, 120w
Voltage: 12V,24V, 36v, 48v
Output speed: 60-220rpm
Gear ratio: 1: 20 2:47 1:60 1:65 1:75
Torque :12-18N.M
Motor length: 77mm, 85mm, 97mm
| Products Type |
Voltage |
Power |
No Load |
Load |
Gear ratio |
Motor length |
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| V |
W |
Speed |
Current |
Speed |
Current |
Torque |
|||
| RPM |
A |
RPM |
A |
N.M |
mm |
||||
| D76L -2445-150 |
24 |
45 |
150±5 |
≤1.0 |
130±5 |
≤3.5 |
≥3.3 |
1:20 |
77 |
| D76L -2445-180 |
24 |
45 |
180±5 |
≤1.2 |
150±5 |
≤4.5 |
≥4.5 |
1:20 |
77 |
| D76L -2445-210 |
24 |
45 |
210±5 |
≤1.5 |
180±5 |
≤6.5 |
≥6.0 |
1:20 |
77 |
| D76L -2465-150 |
24 |
65 |
150±5 |
≤1.0 |
130±5 |
≤3.5 |
≥3.3 |
1:20 |
85 |
| D76L -2465-180 |
24 |
65 |
180±5 |
≤1.2 |
150±5 |
≤4.5 |
≥4.5 |
1:20 |
85 |
| D76L -2465-210 |
24 |
65 |
210±5 |
≤1.5 |
180±5 |
≤6.5 |
≥6.0 |
1:20 |
85 |
| D76L -2495-150 |
24 |
95 |
150±5 |
≤1.0 |
130±5 |
≤3.5 |
≥3.3 |
1:20 |
97 |
| D76L -2495-180 |
24 |
95 |
180±5 |
≤1.2 |
150±5 |
≤4.5 |
≥4.5 |
1:20 |
97 |
| D76L -2495-210 |
24 |
95 |
210±5 |
≤1.5 |
180±5 |
≤6.5 |
≥6.0 |
1:20 |
97 |
HangZhou CHINAMFG Science & Technology Co.,Ltd is a professional company specialized in design and customization of small dc worm gear motor. The motor models mainly include D49 D59 D63 D76 D88 series, and all the motors can be installed with hall sensor, encoder, opto sensor and brake,so we accept OEM and ODM orders ,and manufacture the motor according to your required like voltage, power, speed, torque, dimension and motor direction.
Our boss is a doctor of dc gear motor with over 20 years experience in motor customization and production,we also has professional R & D team and testing centers to test gears and motors, and could guaranteed high quality products for customers,welcome to contact our customer service center.
Our main market:
Europe,America and Asia,including United Kingdom, Germany, Italy, France, Sweden, United State,India,Korea and so on.
Company Advantages:
1. Big production capacity, fast delivery.
2. Strict QC inspecting rules: all products must be 100% inspected before delivery.
3. OEM/ODM services are available
4. 24 hours online service.
5. Prompt quotation for your inquiry
6. Quality,reliability and long product life.
7. Professional manufacturer offers competitive price.
8. Diversified rich experienced skilled workers.
More Applications:
Car simulator ,garage door opener ,gate operator, vending machine ,coffee machine ,industrial automatic machine ,oil pump,water pump,packing barrier,wheelchair ,electric vehicle ,water pump ,floor polisher,truck lift,stair lift,hospital bed ,hydraulic pump electric forklift.
RFQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: geared motor and micro motor without gear box
-Welding equipment: Mig mag welding machine wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, if you have motor pictures or drawings to show us,or you have detailed specs like voltage,speed,torque,motor size,working mode of the motor,needed life time and noise level etc,pls do not hesitate to let us know,then we can remommend suitable motor per your request accordingly.
Q:Can I get same samples?
A: It depends. If only a few samples for personal use or replacement, I am afraid it will be difficult for us to provide, because all of our motors are custom made and no stock available if there is no further needs. If just sample testing before the official order and our MOQ, price and other terms are acceptable, we’d love to provide samples.
Q:Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
Q:Do you have individual design service for motors?
A6:Yes,we would like to design motors individually for our customers,but it may need some mould charge and design charge.
Q:How do you make sure motor quality?
A:We have our own inspection producdures:for incoming materials ,we have signed sample and drawing to make sure qualified incoming materials;for production process,we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What certifications do you have?
A:We currently have CE and RoHS certifications.
Q: How long is your delivery time?
A: Usually it takes about 35 days if you accept our standard output shaft.If the output shaft is customized,the production time depends on what the customization shaft it is.
Q:Can I visit your company?
A:Yes,welcome to visit our factory,our factory is HangZhou CHINAMFG Motor Co.,Ltd.The legal person is Hui Zhou,Sunny Deng’s wife.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Household Appliances, Power Tools, Electric Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Brushed |
| Samples: |
US$ 48/Piece
1 Piece(Min.Order) | Order Sample Sample fee will be returned when order reaches 200
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Where can individuals find reputable suppliers or manufacturers of micro gear motors?
Individuals looking for reputable suppliers or manufacturers of micro gear motors can consider the following reliable sources:
- Online Directories: Online directories, such as Thomasnet, Alibaba, or GlobalSpec, provide comprehensive listings of suppliers and manufacturers across various industries. These directories often include detailed profiles, product catalogs, and customer reviews, making it easier to evaluate and connect with reputable micro gear motor suppliers.
- Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions offers an excellent opportunity to meet and connect with reputable micro gear motor manufacturers and suppliers. These events gather industry professionals, showcase the latest technologies, and provide a platform for networking and establishing business relationships.
- Industry Associations: Industry associations, such as the Robotics Industries Association (RIA) or the National Electrical Manufacturers Association (NEMA), can provide valuable resources and directories of reputable micro gear motor manufacturers and suppliers. These associations often have strict membership criteria, ensuring that listed companies adhere to industry standards and best practices.
- Referrals and Recommendations: Seek referrals or recommendations from colleagues, industry experts, or professionals who have experience working with micro gear motors. Their firsthand experiences can provide insights into reputable manufacturers or suppliers known for their quality products, reliable services, and customer support.
- Online Research and Reviews: Conducting online research allows individuals to explore various manufacturers or suppliers of micro gear motors. Look for websites, online forums, or discussion boards that provide reviews, ratings, or testimonials from customers. Reading unbiased experiences and feedback can help identify reputable companies that consistently deliver high-quality products and excellent customer service.
- Consulting with Industry Experts: Seek advice from industry experts, engineers, or consultants who specialize in micro gear motors. They often have extensive knowledge of the market, industry trends, and reputable manufacturers or suppliers. Consulting with experts can provide valuable insights and guidance in selecting the right supplier for specific requirements.
It is important to conduct due diligence when evaluating suppliers or manufacturers. Consider factors such as their reputation, years of experience in the industry, product quality, certifications, customer support, and delivery capabilities. Request samples, specifications, or references to assess their suitability for the intended application.
By utilizing these sources and conducting thorough research, individuals can find reputable suppliers or manufacturers of micro gear motors that meet their specific needs and ensure reliable and high-quality products.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
Can you explain the advantages of using micro gear motors in small electronic devices?
Using micro gear motors in small electronic devices offers several advantages. Here are some key benefits:
1. Compact Size:
Micro gear motors are specifically designed to be small and lightweight, making them ideal for integration into small electronic devices. Their compact size allows for efficient utilization of limited space within the device, enabling designers to create sleek and portable products.
2. Precise Motion Control:
Micro gear motors provide precise motion control capabilities, allowing for accurate positioning and controlled movements in small electronic devices. This is essential for applications that require precise adjustments, such as camera autofocus, zoom controls, or robotic movements in miniature robots.
3. High Gear Ratio:
Micro gear motors often have higher gear ratios compared to larger gear motors. The gear mechanism in micro gear motors provides a greater reduction in rotational speed and an increase in torque output. This allows for efficient power transmission and enables the motor to generate sufficient torque despite its small size.
4. Energy Efficiency:
Micro gear motors are designed to operate efficiently with low power consumption. Their compact size reduces the amount of power required for operation, making them suitable for battery-powered devices or applications where energy efficiency is a priority. This helps to extend the battery life of portable electronic devices.
5. Low Noise and Vibration:
Micro gear motors are often engineered to minimize noise and vibration levels during operation. This is advantageous for small electronic devices, such as smartphones, where a quiet and smooth operation is desired. Reduced noise and vibration contribute to a better user experience and overall product satisfaction.
6. Reliability and Durability:
Micro gear motors are built to withstand the demands of continuous operation in small electronic devices. They are designed with high-quality materials and precision manufacturing techniques to ensure reliability and durability. This is crucial for electronic devices that may undergo frequent handling or experience various environmental conditions.
7. Cost-Effective:
Micro gear motors are generally cost-effective compared to larger gear motors. Their smaller size and simpler construction contribute to lower manufacturing costs. Additionally, their use in small electronic devices reduces the overall material and production costs of the device itself.
8. Integration Flexibility:
Micro gear motors offer flexibility in terms of integration into small electronic devices. They can be easily mounted or integrated into compact spaces, allowing for flexible design options. This flexibility enables designers to incorporate motion control capabilities into a wide range of small electronic devices.
Overall, the advantages of using micro gear motors in small electronic devices include their compact size, precise motion control, high gear ratio, energy efficiency, low noise and vibration, reliability, cost-effectiveness, and integration flexibility. These advantages contribute to the functionality, performance, and user experience of small electronic devices across various industries.
editor by CX 2024-05-02
China supplier Roboct 10 Inch DC Motor Gear Brushless 24V Servo Motor 8A with Great quality
Product Description
| Size | 10Inch Motor | Size | 10Inch Gear Motor | |
| Rated Voltage | 24V/36V/48V | Rated Voltage | 24V/36V/48V | |
| Rated Current | 17A | Rated Current | 8A | |
| Rated Power | 500W/800W | Rated Power | 150W | |
| Rated Torque | 7N.m | Rated Torque | 10N.m | |
| Efficiency | ≥82% | Efficiency | ≥80% |
Factory and qualification
FAQ
Q: What is your company doing and where is your company?
A: HangZhou RoboCT Technological Development Co., Ltd. is dedicated to providing the disabled, the elderly and medical Rehabilitation institutes with intelligent rehabilitation devices, rehabilitation assistance and smart solutions through combining Artificial Intelligence (AI)and robotic Technology with data analysis and cloud computing. It aims to promote medical.Rehabilitation and drive the pension industry with benefiting the disabled and people with mobility impairments as its own goal. It also involves the research and products development of exoskeleton technology in several fields such as entertainment, industry and sports.
Q: What’s the difference between you and other businesses?
A: Our company has a professional design team, one-stop logistics installation team, and worry free after-sales service to provide you with convenient, safe and worry free one-stop home decoration service
Q: What are the payment methods?
A: We provide you with the bank counter transfer payment, POS machine credit card payment, cash payment and other ways
Q: What is the payment process?
A: The main process is setting dimension – scheme analysis – scheme making – determining scheme – order processing – network query – order production – Logistics Delivery
Q: What services do you all provide?
A: We provide necessary installation, configuration, simple maintenance and technical support services within our capabilities.
Q: What is the corporate of your company?
In2018, RoboCT Technology has obtained Pre-A Round Financing and introduced industrial investors. The inflow off resources has jump-start the company. The corporate culture of RoboCT Technology is “solving problems, trusting each other and keeping pace with the times” which is kept in mind by all the staff. We work to broaden humans’ perception and expand physical fitness, satisfy people’s key demands for convenient moving and a free life and loyal to the corporate vision.
Q: What is the Corporate Vision of your company?
A: Besides, we strive to improve technology and broad envision with the times, keep Leading the technology to provide better robotic products. We stick to meticulously researching and eveloping in intelligent technology. That means we will better user experience through humanistic care and persistently enhance the industry chain of exoskeleton technology. All these efforts will pave the way for us to become a leading enterprise in terms of exoskeleton around the globe. The CHINAMFG of AI has arrived, and the future is bound to be a time when humans integrate with machines. Therefore, exoskeleton must be another accessory organ for humans. All in all, a small step taken by RoboCT Technology to develop exoskeleton technology is a giant leap for mankind
Q: Whether the product can be customized?
A: Of course, we accept customized products, as long as you put CHINAMFG the demand, we will do our best.
Q: How to offer aftersales service?
A: Please contact our after-sales service personnel who will try their best to solve your after-sales problems.
Q: How can I get a quote?
A: Contact the sales, it’s necessary to know your company and project info before giving a quote, RoboCT have standard questions for you to reply. You can also email us.
Q: What’s your company advantages?
A: High cost-effective goods, high-level technology products and perfect after-sales service.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Power Tools, Robot |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 10 |
| Structure and Working Principle: | Brushless |
| Customization: |
Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-04-19
China Standard CHINAMFG 24V DC Gear Motor Micro Gearbox Motor for Door Lock and More with Great quality
Product Description
Product Parameters
Model No.:KM-28A365-620-2412.3
Size details:
Motor Diameter: φ28mm
Gear box length :32.6mm
Shaft length: customization
Specifications:
| Ratio | Model No. | Voltage | No Load | At Maximum Efficiency | ||||
| Operating Range | Nominal | Speed | Current | Speed | Current | Torque | ||
| V | V | r/min | A | r/min | A | Kg·cm | ||
| 1/96 | KM-28A365-96-1250 | 6.0-12.0 | 12 | 50 | 0.16 | 45.3 | 0.299 | 1.5 |
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 4 |
| Customization: |
Available
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Are there advancements or emerging technologies in micro gear motor development?
Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:
- Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
- High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
- Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
- Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
- Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
- Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.
These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.
Can you provide examples of innovative uses of micro gear motors in modern technology?
Micro gear motors have found innovative applications across various modern technologies. Here are some examples:
- Drones: Micro gear motors are commonly used in drones to drive the propellers and control the flight. Their compact size, lightweight design, and precise control capabilities make them ideal for achieving stable and agile flight maneuvers.
- Robotics: Micro gear motors play a crucial role in robotics, powering the joints and actuators of robotic arms, grippers, and humanoid robots. Their precise control, compact form factor, and high torque-to-size ratio enable robots to perform delicate and precise manipulations in industrial automation, medical procedures, and research applications.
- Automotive Systems: Micro gear motors are used in various automotive systems, such as power windows, door locks, and seat adjustments. Their small size and high torque allow for efficient and reliable operation of these mechanisms within the limited space available in vehicles.
- Medical Devices: Micro gear motors are utilized in medical devices and equipment, including surgical robots, prosthetics, insulin pumps, and lab automation systems. Their precise control, compact size, and low power consumption make them suitable for applications requiring fine movements, accurate dosing, and miniaturization.
- Consumer Electronics: Micro gear motors are incorporated into numerous consumer electronic devices. They can be found in cameras for lens movement and autofocus, wearable devices for haptic feedback and vibration, and home appliances for precise control of valves, fans, and robotic components.
- Smart Home Systems: Micro gear motors are employed in smart home systems to control various functions, such as motorized curtains, blinds, and awnings. Their precise control, quiet operation, and compatibility with automation systems allow for convenient and customizable control of these home features.
These examples represent just a few of the many innovative uses of micro gear motors in modern technology. Their versatility, precision, and compact design make them valuable components in a wide range of applications, contributing to advancements in automation, robotics, electronics, and beyond.
Are there specific industries or fields where micro gear motors play a crucial role?
Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:
1. Consumer Electronics:
Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.
2. Medical Devices:
In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.
3. Robotics and Automation:
Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.
4. Automotive:
In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.
5. Aerospace and Defense:
Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.
6. Industrial Equipment:
In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.
7. Precision Instruments:
Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.
8. Smart Home and IoT:
In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.
These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.
editor by CX 2024-04-16
China Hot selling 12V 24V RS 385s High Speed Micro Hydraulic Motor Planetary Gearbox 5V 6 Volt DC Gear Motor with Good quality
Product Description
Product Description
Product Description
Company Profile
Company profile
ZheJiang Lulang New Material Technology Co., Ltd headquartered in HangZhou, China, is a high-tech enterprise engaged in the research, development, production and sales of new permanent magnetic materials. As an expert in the application technology of permanent magnetic materials, we have advanced magnetic performance analyzer, professional analytical magnets and experienced senior technical engineers, which can help customers better choose appropriate magnetic materials, and can also customize various magnetic components according to customers’ needs.
Our products and services: Sintered neodymium iron boron series, pressure plastic rubber magnet, high temperature resistant samarium cobalt, sintered ferrite permanent magnet, magnetic components related accessories and mold design and manufacturing; The design, testing and verification of magnetic materials, professional research and development team, meet the customer’s product customization, quality assurance, and a complete range of electroplating supporting equipment (white zinc, color zinc, white nickel, black nickel, organic epoxy resin, electrophoresis, aluminum electroplating, phosphating, etc. )
Exhibition
Exhibition
Payment and logistics
Payment and logistics
FAQ
FAQ
Q1: How long does NdFeB magnet last?
A: Under normal circumstance,magnetic force would not reduce,belong to permanent;high temperature and high pressure will affect magnet performance .
Q2: What are the surface treatments for NdFeB magnets?
A: In general, it is nickel , Zinc and black epoxy plated, we can also customize according to customer needs.
Q3: Could I get samples?How long is the delivery time for samples and bulk order?
A:1.Yes, we have materials in stock to help you to get the samples as soon as we can. 2. If we have materials in our stock, we can send them within 3 working days. If we don’t have material in stock, production timefor sample is 5-10 days, 15-25 days for bulk order.
Q4: How is the quality and price?
A: Our main markets are North America and Europe,Our core competitiveness is high quality, we will provide the high quality magnet with reasonable price.
Q5: What is the magnets application ?
A: Neodymium magnet have been growing rapidly in the global market, magnets are widely used in the :Computers, Copiers, Wind power stations, Electron spin resonance, dental material.industrial robots, Recycling,Television,speakers, Motor, Sensors. Mobile, Cars, information technologies, etc. Motors, Medical Equipment and so on.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial Magnet |
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| Shape: | Customized |
| Coating: | Nickel |
| Samples: |
US$ 10.00/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there advancements or emerging technologies in micro gear motor development?
Yes, there are several advancements and emerging technologies in micro gear motor development that are shaping the future of this field. Here are some notable examples:
- Miniaturization: Advancements in manufacturing techniques and materials have enabled the miniaturization of micro gear motors. Today, micro gear motors are becoming smaller while still maintaining high torque and precision. This trend opens up new possibilities for their integration into compact devices and applications where space is limited.
- High-Efficiency Motors: There is a growing demand for micro gear motors with improved energy efficiency. Manufacturers are developing motor designs and control algorithms that minimize power losses, reduce friction, and optimize the motor’s efficiency across various operating conditions. High-efficiency motors contribute to longer battery life, reduced power consumption, and improved overall system performance.
- Smart and Connected Motors: With the rise of the Internet of Things (IoT) and smart devices, micro gear motors are being equipped with connectivity features and integrated sensors. These smart and connected motors can communicate with other devices, gather data, and enable advanced control and monitoring capabilities. This integration enhances automation, allows for predictive maintenance, and enables intelligent motor operation in various applications.
- Magnetic Gear Systems: Traditional mechanical gear systems in micro gear motors can introduce noise, backlash, and wear. Magnetic gear systems offer an alternative approach by utilizing magnetic forces to transmit torque. These systems eliminate the need for physical contact between gears, resulting in reduced friction, improved efficiency, and quieter operation. Magnetic gear systems are being explored and developed for micro gear motor applications where precision and low noise levels are critical.
- Advanced Materials: The development of new materials, such as high-strength composites and advanced engineering plastics, is driving improvements in micro gear motor performance. These materials offer enhanced mechanical properties, reduced weight, improved wear resistance, and increased durability. The use of advanced materials in micro gear motors contributes to higher torque density, improved efficiency, and extended lifespan.
- Nanotechnology: Nanotechnology is being explored for its potential impact on micro gear motor development. Nanoscale structures and materials can offer unique properties, such as improved lubrication, reduced friction, and enhanced thermal conductivity. Researchers are investigating the integration of nanomaterials and nanoscale manufacturing techniques to further enhance the performance and reliability of micro gear motors.
These advancements and emerging technologies in micro gear motor development are driving innovation and opening up new possibilities in various industries, including robotics, automation, medical devices, and consumer electronics. As research and development in this field continue, we can expect further improvements in efficiency, miniaturization, connectivity, and overall performance of micro gear motors.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
Are there specific industries or fields where micro gear motors play a crucial role?
Micro gear motors play a crucial role in various industries and fields due to their compact size, precise motion control capabilities, and efficient power transmission. Here are some specific industries and fields where micro gear motors are commonly employed:
1. Consumer Electronics:
Micro gear motors are extensively used in consumer electronics, such as smartphones, tablets, digital cameras, and wearable devices. They enable precise movements in camera autofocus, lens zooming, vibration feedback, haptic feedback, and other functions requiring controlled motion. The compact size of micro gear motors allows for integration into small electronic devices without compromising on functionality or performance.
2. Medical Devices:
In the medical field, micro gear motors find applications in various devices and equipment. They are used in surgical robots, miniature pumps for drug delivery systems, insulin pumps, prosthetic limbs, robotic exoskeletons, and lab automation devices. Micro gear motors provide precise motion control and reliable operation, contributing to the accuracy and effectiveness of medical procedures and treatments.
3. Robotics and Automation:
Micro gear motors are crucial components in robotics and automation systems. They are used in miniature robots, robotic arms, automated guided vehicles (AGVs), and industrial machinery. Micro gear motors offer high torque output and precise motion control, enabling robots and automated systems to perform intricate tasks with accuracy and efficiency.
4. Automotive:
In the automotive industry, micro gear motors play a vital role in various applications. They are used in power windows, power seats, HVAC systems, side mirror adjustments, headlight leveling mechanisms, and automatic door locks. Micro gear motors provide reliable and precise movement control for these automotive components, enhancing comfort, convenience, and safety for vehicle occupants.
5. Aerospace and Defense:
Micro gear motors are utilized in the aerospace and defense sectors for critical applications. They are incorporated into aircraft systems, satellite mechanisms, unmanned aerial vehicles (UAVs), missile guidance systems, and military equipment. The compact size, lightweight nature, and precise motion control capabilities of micro gear motors are essential for meeting the stringent requirements of these industries.
6. Industrial Equipment:
In industrial settings, micro gear motors are employed in various equipment and machinery. They are used in conveyor systems, packaging machines, printing presses, CNC machines, textile machinery, and robotic assembly lines. Micro gear motors provide reliable and efficient power transmission, allowing for precise control and automation of industrial processes.
7. Precision Instruments:
Micro gear motors are integral to precision instruments where accurate motion control is crucial. They are used in scientific instruments, laboratory equipment, optical devices, surveying instruments, and measuring devices. The precise positioning capabilities of micro gear motors contribute to the accuracy and reliability of these instruments.
8. Smart Home and IoT:
In the realm of smart homes and the Internet of Things (IoT), micro gear motors play a significant role. They are utilized in smart locks, motorized blinds and curtains, robotic vacuum cleaners, smart appliances, and home automation systems. Micro gear motors enable the automation and remote control of various household tasks, enhancing convenience and energy efficiency.
These are just a few examples of industries and fields where micro gear motors play a crucial role. Their compact size, precise motion control, and efficient power transmission capabilities make them indispensable components in numerous applications across diverse sectors.
editor by CX 2024-04-12
China factory 0.30 Ml/Rev DC 24V Motor Tungsten Steel with Titanium Nitride Coating Micro Magnetic Drive Gear Pump M0.30t57bl120W with Hot selling
Product Description
Product Instruction:
The brushless DC motor is used as the power driving gear pump. The brushless motor driver is configured to realize the motor function control. It has the functions of speed measurement, speed adjustment, CHINAMFG and reverse rotation. It can be connected with the upper computer to realize intelligent control. It is especially suitable for the workplace with frequent start and stop, such as liquid filling. Step motor or servo motor can be selected as driving power.
The gear of the gear pump is made of tungsten steel, and the surface of the pump body is hardened by tin coating, so that the pump can provide excellent pumping performance and longer service life in the application of CHINAMFG liquid (such as pigment paint and pigment ink).
Attentions:
1.400 Mesh filter shall be installed at the inlet of gear pump.
2.Before using, squeeze in a small amount of medium to lubricate the gear from the gear pump inlet.
Product Model Selection Instruction:
| Pump Head | Motor | ||||
| M | 0.07 | S | 57 | BL | 120W |
| “M” means by magnetic drive | Pump revolution, Unit: ml/rev, note 1 for details | Pump body materials, note 2 details | Pump head spec, Unit: mm, note 3 | Motor Type, Note 4 | Motor Power |
Notes:
1. Pump output volume: 0.07,0.15,0.3,0.6,0.9,1.5,3.0,6.,12.0 (Unit: ml/rev)
2.”S” means pump body material is 316L, gear and shaft sleeve are PEEK, seal with PTFE, the rest others are 316L.
“T” means pump body material is 316L, gear and shaft are Tungsten steel, shaft sleeve is PEEK, seal with PTFE, the rest others are 316L.
“P” means pump body material is PPS, gear materail and shaft sleeve are PEEK, seal with FFKM, the rest others are Hastelloy.
“H” means the pump body materials is Hastelloy, the gear and shaft sleeve is PEEK, the seal materials is PTFE, the rest of the pump flow material is Hastelloy, the appearance and size is same as 316L pump, details product parameters refer to 316L pump head.
3. Pump head range: 57, 72, 88. Model 57 has 0.07,0.15,0.3,0.6,0.9,1.5 ml/rev;Model 72 has 1.5,3.0 ml/rev;Model 88 has 3.0,6.0,12.0 ml/rev.
4.Motor:HS: Stepper Motor; BL: External drive DC brushless; BLa:Built-in drive DC brushless; BLb:Built-in drive DC brushless (potentiometer)DC:Brush motor; Y:Common asynchronous motor; YB:Explosion proof asynchronous motor; SM:Servo motor YP: General asynchronous frequency conversion YBP: Explosion proof asynchronous frequency conversion, SMP: Servo frequency conversion.
Product Model : M0.30T57BL120W
Product Diagram:
Product Parameters:
| Pump Model | MotorType | L1(mm) | L2(mm) | Pressure(bar) | Weight(kg) | Rated Current(A) | Imp.&Exp. Size | Flow Range (L/H) |
| M0.15T57 | BL120W | 167.1 | 32.8 | 6 | 1.54 | 6.7 | G1/8 | 2.7~40.5 |
| M0.30T57 | 167.1 | 32.8 | 1.54 | 5.4~81 | ||||
| M0.60T57 | 171.2 | 36.9 | 1.55 | 10.8~162 |
| Pump head parameter | Motor parameter | Motor wiring | |||||
| Continuous work pressure | 0.6MPa | Rated voltage | 24V | Red | +24V | Yellow (Thick) | R(U) Phase |
| Fluid Viscosity | 0.2-1500cps | Rev. range | 500-4500rpm | Black | 0 | Green (Thick) | S(V) Phase |
| Ambient Temperature | -40ºC-110ºC(If the temperature of the conveying medium is over 70 °C, please make a special request.) | Slot and Pole No. | 6 Slot & 4 Pole | Yellow(Thin ) | HALL A(U) | Blue (Thick) | T(W) Phase |
| Static sealing | PTFE | Hall mechanical angle | 60° | Green (Thin ) |
HALL B(V) | ||
| Pump Body material | SS with Titanium nitride coating | Working System | Continuous or intermittent operation (can be started frequently) | Blue(Thin ) | HALL C(W) | ||
| Gear Material | Gear and gear shaft are made of tungsten steel | ||||||
The values in this table are for reference only.
Remarks:
OEM service are avaiable according to your request.
The specifications are only for reference, for details checking, please feel free to contact us.
Pump head structure diagram:
1. Inner-hexagon screw*3 5. Pump body 9. Rear cover 13. Countersunk head screw*3
2. Front cover 6. Tef/lon gasket*2 10. O-ring 14. Isolation cover
3. Shaft sleeve*6 7. Driving gear 11. Platen
4. Pin*2 8. Driven gear 12. Internal magnetic steel
Product characteristic diagram:
Product Characteristics:
No pulse, high precision.
the external gear design makes the pump flow relatively unaffected by the system pressure,and the flow output has no pulsation, which can accurately measure the flow, and has strong repeatability.
Stable transmission.
Gear transmission can ensure constant instantaneous transmission ratio.
Zero leakage.
no packing seal or mechanical seal, no wearing parts, using magnetic drive, static seal,truly achieve zero leakage.
Corrosion resistance.
304 / 316L, Hastelloy and engineering plastics can be selected as pump body materials,which can be used in most chemical media.
Efficient and convenient, long service life.
adopt the way of motor direct drive, reduce the vulnerable parts. High efficiency and energy saving, simple maintenance, low installation cost, long service life.
Applicability.
suitable for high differential pressure, high system pressure and wide range of medium viscosity.
long service life.
The magnetic drive design of the non dynamic seal makes the shaft end no longer need the dynamic seal, which ensures the leakage free operation of the pump. The CHINAMFG and stable shaft support can ensure the accurate meshing of the gear when the pump is running at high speed, ensure the smooth operation of the pump, the high accuracy of metering and the long service life of the pump.
Diversified drive mode.
magnetic drive gear metering pump can be directly connected with DC brushless motor,2-pole and 4-pole AC motor without reducer. The flow control of the pump can be realized by the controller of AC, DC, brushless DC and other motors. We can provide a variety of standard driving methods to meet the needs of customers.
A wide range of applications.
magnetic drive gear pump in the design, manufacture and application of a large number of use of magnetic drive, pump and motor technology. It has the advantages of no pulsation, long life and no leakage. These advantages make our products widely used in chemical, medical, laboratory, water treatment, food and other industries.
Applicable conditions:
All kinds of liquids, high precision fluid transportation, high repeatability, continuous small flow without pulsation.
It is used in aviation equipment, aircraft, spacecraft, chemical laboratory, chemical reagent adding, film manufacturing, pharmaceutical machine equipment, various lasers, micro cooling device of sighting instrument,tobacco flavoring adding, inkjet printing machine manufacturing, inkjet printer manufacturing, high-performance color printing machine and other industries.
| Industrial machinery and equipment | Water treatment | Food and cosmetics |
| Inkjet printing/painting | Mask making | Food and Beverage filling |
| Oil transportation | Booster pressure | Filling of perfume cosmetics |
| Sand mill/Grinding | Circulating cooling | Quantitative Transport |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Mesh Form: | External Engaged |
|---|---|
| Tooth Flank: | Skew Tooth |
| Tooth Curve: | Involute |
| Power: | Electromagnetism |
| Type: | Micro Gear Pump |
| Applications: | Inkjet Printer/Auto Filling/Sand Mill/Grinding |
| Customization: |
Available
|
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Can micro gear motors be customized for specific applications, and how is this achieved?
Yes, micro gear motors can be customized to meet the specific requirements of different applications. Customization allows for the optimization of motor performance, size, and features to best suit the intended use. Here’s how customization of micro gear motors is achieved:
- Motor Sizing: The customization process begins with determining the appropriate motor size for the application. Factors such as required torque, speed, power consumption, and physical dimensions are considered to select a motor that can deliver the desired performance within the constraints of the application.
- Gear Ratio Selection: The gear ratio determines the relationship between the motor’s speed and the output shaft’s speed. By selecting different gear ratios, the torque and speed characteristics of the micro gear motor can be tailored to match the specific requirements of the application. Higher gear ratios provide more torque at the expense of speed, while lower gear ratios offer higher speed at the expense of torque.
- Mounting and Integration: Micro gear motors can be customized to facilitate easy integration into the target system or device. Mounting options, such as flanges or brackets, can be designed to ensure secure attachment. Additionally, custom shaft configurations, connectors, and wiring options can be implemented to simplify the motor’s integration into the overall system.
- Environmental Considerations: Customization may involve adapting the micro gear motor to operate in specific environmental conditions. For example, if the motor will be exposed to moisture, dust, or extreme temperatures, protective measures such as sealing, specialized coatings, or thermal management solutions can be incorporated into the motor’s design.
- Control and Feedback: In some applications, customization may involve integrating specific control and feedback mechanisms into the micro gear motor. This can include position sensors, encoders, or communication interfaces that enable precise control, feedback, and integration with other system components or devices.
- Specialized Materials and Components: Custom micro gear motors can utilize specialized materials and components to meet unique application requirements. This may involve using specific gear materials, bearings, or insulation materials that offer enhanced performance, durability, or resistance to certain environmental factors.
- Performance Optimization: Customization allows for fine-tuning the micro gear motor’s performance to achieve optimal efficiency, power output, or response characteristics for the specific application. This can involve adjusting motor parameters, control algorithms, or utilizing advanced motor technologies to meet specific performance goals.
Overall, customization of micro gear motors is achieved through a combination of careful motor selection, design modifications, incorporation of specialized features and materials, and optimization of performance parameters. Collaborating with motor manufacturers or engineering firms with expertise in micro gear motors can help tailor the motor to the exact requirements of the application.
What challenges or limitations might be associated with the use of micro gear motors?
Micro gear motors, despite their many advantages, also come with certain challenges and limitations. Here are some of them:
- Size and Space Constraints: Micro gear motors are designed to be compact and small in size, which can be advantageous in many applications. However, the small size can also limit the power output and torque capabilities of the motor, making them unsuitable for applications that require high power or high torque.
- Heat Dissipation: Micro gear motors can generate heat during operation, especially when subjected to high loads or continuous use. The compact size and limited surface area of the motor can make heat dissipation challenging, potentially leading to overheating and reduced performance or lifespan. Proper heat dissipation strategies such as cooling fans or heat sinks may be required in certain applications.
- Noise and Vibration: Due to the mechanical nature of gear systems, micro gear motors can produce noise and vibration during operation. The noise and vibration levels can vary depending on the quality of the gears and the design of the motor. In applications where noise or vibration is a concern, additional measures such as noise-reducing enclosures or vibration dampening techniques may be necessary.
- Limited Lifespan: Micro gear motors, like any mechanical system, have a limited lifespan. The continuous operation, high loads, and friction within the gear system can contribute to wear and tear over time. Regular maintenance, lubrication, and periodic replacement of worn-out components may be required to ensure optimal performance and longevity.
- Cost: Micro gear motors, especially those with advanced features or high precision, can be relatively expensive compared to other motor types. The cost of manufacturing, materials, and specialized components can contribute to the overall cost. Additionally, the need for additional accessories such as controllers or drivers may further increase the cost of implementing micro gear motors in certain applications.
Despite these challenges and limitations, micro gear motors offer unique advantages and are suitable for a wide range of applications. Understanding the specific requirements and limitations of the motor can help in selecting the appropriate type and optimizing its performance in a given application.
In which applications are micro gear motors commonly used due to their compact size?
Micro gear motors find applications in various industries where their compact size is advantageous. Here are some common applications where micro gear motors are commonly used:
1. Micro Robotics:
Micro gear motors are extensively used in micro robotics applications. These motors provide the necessary torque and precision for controlling the movements of miniature robot platforms, robotic arms, grippers, and other robotic components. Their small size allows for intricate and precise motion control in confined spaces.
2. Medical Devices:
In the medical field, micro gear motors are employed in various devices and equipment, including medical robots, surgical instruments, diagnostic devices, and drug delivery systems. Their compact size enables integration into portable and handheld medical devices while ensuring precise and controlled movements for accurate diagnostics and minimally invasive procedures.
3. Automotive Systems:
Micro gear motors are used in automotive systems that require compact and lightweight actuators. They find applications in power windows, door locks, seat adjustment mechanisms, mirror adjustment, and HVAC controls. The small size of micro gear motors allows for efficient utilization of space within the vehicle while providing reliable and precise operation.
4. Consumer Electronics:
Micro gear motors are found in various consumer electronic devices. They are used in camera autofocus mechanisms, zoom controls, robotic toys, smart home devices, and wearable technology. The compact size of micro gear motors enables seamless integration into these devices, providing precise and controlled motion capabilities.
5. Industrial Automation:
In industrial automation applications, micro gear motors are utilized in small-scale machinery, robotics, and automated systems. They are used in conveyor systems, pick-and-place machines, miniature actuators, and precision positioning systems. The small size and high gearing ratio of micro gear motors allow for accurate and repeatable positioning in tight spaces.
6. Aerospace and Defense:
Micro gear motors are employed in aerospace and defense applications, including drones, unmanned aerial vehicles (UAVs), miniature satellites, and guidance systems. Their compact size and lightweight properties are crucial for reducing the overall weight and improving maneuverability in these applications.
7. Scientific and Laboratory Equipment:
Micro gear motors are used in scientific instruments, laboratory equipment, and research devices. They find applications in precision syringe pumps, sample handling systems, microfluidic devices, and motion control mechanisms for optical instruments. The compact size and precise motion control capabilities of micro gear motors support accurate and controlled experimentation and analysis.
8. Industrial and Manufacturing:
In industrial and manufacturing settings, micro gear motors are utilized in small-scale machinery, conveyors, packaging equipment, and assembly systems. They provide compact and efficient motion control for precise material handling, part positioning, and automation processes.
These are just a few examples of the many applications where micro gear motors are commonly used due to their compact size. Their small form factor and precise motion control capabilities make them ideal for applications where space constraints, weight reduction, and accurate motion control are crucial factors.
editor by CX 2024-04-09