Product Description
MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
MOTOR TYPE | INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR | ||
SERIES | K series | ||
OUTPUT POWER | 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized) | ||
OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized) | ||
Voltage type | Single phase 100-120V 50/60Hz 4P | Single phase 200-240V 50/60Hz 4P | |
Three phase 200-240V 50/60Hz | Three phase 380-415V 50/60Hz 4P | ||
Three phase 440-480V 60Hz 4P | Three phase 200-240/380-415/440-480V 50/60/60Hz 4P | ||
Accessories | Terminal box type / with Fan / thermal protector / electromagnetic brake | ||
Above 60 W, all assembled with fan | |||
GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
GEAR RATIO | 3G-300G | ||
GEARBOX TYPE | PARALLEL SHAFT GEARBOX AND STRENGTH TYPE | ||
Right angle hollow worm shaft | Right angle spiral bevel hollow shaft | L type hollow shaft | |
Right angle CHINAMFG worm shaft | Right angle spiral bevel CHINAMFG shaft | L type CHINAMFG shaft | |
K2 series air tightness improved type | |||
Certification | CCC CE ISO9001 CQC |
other product
Certifications
Packaging & Shipping
Company Profile
FAQ
Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
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Application: | Industrial |
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Speed: | Constant Speed or Low Speed |
Number of Stator: | Single-Phase or Three-Phase |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you recommend resources for further learning about the principles and applications of micro gear motors?
Yes, here are some recommended resources for further learning about the principles and applications of micro gear motors:
- Manufacturer Websites: Visit the websites of micro gear motor manufacturers. Many reputable manufacturers provide resources such as product datasheets, technical specifications, application notes, and white papers. These resources can offer valuable insights into the principles, design considerations, and specific applications of micro gear motors.
- Industry Publications and Journals: Subscribe to or explore industry publications and journals related to robotics, automation, or electromechanical systems. Examples include “IEEE Transactions on Robotics,” “Robotics and Automation Magazine,” or “Control Engineering.” These publications often feature articles, case studies, and research papers that delve into the principles, advancements, and real-world applications of micro gear motors.
- Books and Reference Materials: Look for books specifically dedicated to the principles and applications of micro gear motors. Some recommended titles include “Gearmotor Handbook” by Steve Antonich, “Handbook of Small Electric Motors” edited by William H. Yeadon, or “Mechatronics: Principles and Applications” by Godfrey C. Onwubolu. These resources provide comprehensive information, theories, and practical guidance on micro gear motors.
- Online Courses and Tutorials: Online learning platforms, such as Coursera, Udemy, or edX, offer courses on robotics, mechatronics, and motor control. These courses cover topics related to micro gear motors, including their principles, design, control, and applications. Completing these courses can provide in-depth knowledge and practical skills in working with micro gear motors.
- Technical Forums and Communities: Engage in technical forums and communities dedicated to robotics, motor control, or mechatronics. Websites like Stack Exchange (specifically the Robotics or Electrical Engineering sections), Reddit’s r/AskElectronics or r/robotics, or specialized forums like All About Circuits or Robotics Stack Exchange can be valuable platforms for asking questions, discussing principles, and learning from experts and enthusiasts in the field.
- Research Papers and Academic Publications: Explore academic databases such as IEEE Xplore, ScienceDirect, or Google Scholar to find research papers and academic publications related to micro gear motors. These papers provide in-depth analyses, experimental results, and theoretical discussions on various aspects of micro gear motors, including their principles, modeling, control algorithms, and emerging applications.
By utilizing these resources, individuals can gain a deeper understanding of the principles and applications of micro gear motors. It is recommended to combine multiple sources for a comprehensive and well-rounded learning experience.
What factors should be considered when selecting a micro gear motor for a particular application?
When selecting a micro gear motor for a particular application, several important factors should be taken into consideration. These factors help ensure that the chosen motor meets the specific requirements of the application and performs optimally. Here are the key factors to consider:
1. Torque Requirement:
Determine the torque requirements of the application. Consider both the maximum torque needed and the continuous torque required for sustained operation. Select a micro gear motor that can deliver the required torque output while considering factors such as load variations, start-up torque, and intermittent peak torque demands.
2. Speed Requirement:
Consider the desired speed range for the application. Determine the required output speed of the micro gear motor to ensure that it can meet the speed requirements of the specific task. It is important to select a motor with an appropriate gear ratio that can achieve the desired speed while considering the motor’s inherent speed limitations.
3. Power Supply:
Take into account the available power supply for the micro gear motor. Consider the voltage and current requirements of the motor and ensure compatibility with the available power source. Additionally, consider the power consumption and efficiency of the motor to optimize energy usage and minimize heat generation.
4. Physical Size and Mounting:
Consider the physical size and mounting requirements of the micro gear motor. Evaluate the available space for installation and ensure that the motor dimensions fit within the allotted space. Consider the mounting options, such as through-hole mounting, flange mounting, or custom mounting brackets, and choose a motor that can be easily integrated into the application.
5. Environmental Conditions:
Assess the environmental conditions in which the micro gear motor will operate. Consider factors such as temperature range, humidity, dust, vibration, and exposure to chemicals or corrosive substances. Select a motor that is designed to withstand and perform reliably under the specific environmental conditions of the application.
6. Expected Lifetime and Reliability:
Evaluate the expected lifetime and reliability requirements of the micro gear motor. Consider the duty cycle of the application, the expected operating hours, and the required maintenance intervals. Choose a motor with a reputation for reliability and durability to ensure long-term performance without frequent breakdowns or the need for premature replacements.
7. Control and Feedback:
Consider the control and feedback requirements of the micro gear motor. Determine if the application requires specific control interfaces, such as analog or digital signals, PWM control, or communication protocols like Modbus or CAN bus. Additionally, assess whether feedback mechanisms like encoders or sensors are necessary to provide accurate position or speed control.
8. Cost and Budget:
Evaluate the cost and budget constraints for the micro gear motor. Consider the overall cost of the motor, including the initial purchase price, installation costs, and any additional accessories or components required for proper operation. Balance the desired performance and features with the available budget to select a motor that provides the best value for the specific application.
9. Supplier and Support:
Consider the reputation and support provided by the micro gear motor supplier. Choose a reliable supplier with a track record of delivering quality products and excellent customer support. Ensure that the supplier offers technical assistance, documentation, and warranty coverage to address any potential issues or concerns that may arise during the motor’s lifespan.
By considering these factors, you can make an informed decision when selecting a micro gear motor for a particular application. It is essential to carefully evaluate the requirements and characteristics of the application to choose a motor that will meet performance expectations, ensure reliability, and provide optimal functionality.
Can you explain the advantages of using micro gear motors in small electronic devices?
Using micro gear motors in small electronic devices offers several advantages. Here are some key benefits:
1. Compact Size:
Micro gear motors are specifically designed to be small and lightweight, making them ideal for integration into small electronic devices. Their compact size allows for efficient utilization of limited space within the device, enabling designers to create sleek and portable products.
2. Precise Motion Control:
Micro gear motors provide precise motion control capabilities, allowing for accurate positioning and controlled movements in small electronic devices. This is essential for applications that require precise adjustments, such as camera autofocus, zoom controls, or robotic movements in miniature robots.
3. High Gear Ratio:
Micro gear motors often have higher gear ratios compared to larger gear motors. The gear mechanism in micro gear motors provides a greater reduction in rotational speed and an increase in torque output. This allows for efficient power transmission and enables the motor to generate sufficient torque despite its small size.
4. Energy Efficiency:
Micro gear motors are designed to operate efficiently with low power consumption. Their compact size reduces the amount of power required for operation, making them suitable for battery-powered devices or applications where energy efficiency is a priority. This helps to extend the battery life of portable electronic devices.
5. Low Noise and Vibration:
Micro gear motors are often engineered to minimize noise and vibration levels during operation. This is advantageous for small electronic devices, such as smartphones, where a quiet and smooth operation is desired. Reduced noise and vibration contribute to a better user experience and overall product satisfaction.
6. Reliability and Durability:
Micro gear motors are built to withstand the demands of continuous operation in small electronic devices. They are designed with high-quality materials and precision manufacturing techniques to ensure reliability and durability. This is crucial for electronic devices that may undergo frequent handling or experience various environmental conditions.
7. Cost-Effective:
Micro gear motors are generally cost-effective compared to larger gear motors. Their smaller size and simpler construction contribute to lower manufacturing costs. Additionally, their use in small electronic devices reduces the overall material and production costs of the device itself.
8. Integration Flexibility:
Micro gear motors offer flexibility in terms of integration into small electronic devices. They can be easily mounted or integrated into compact spaces, allowing for flexible design options. This flexibility enables designers to incorporate motion control capabilities into a wide range of small electronic devices.
Overall, the advantages of using micro gear motors in small electronic devices include their compact size, precise motion control, high gear ratio, energy efficiency, low noise and vibration, reliability, cost-effectiveness, and integration flexibility. These advantages contribute to the functionality, performance, and user experience of small electronic devices across various industries.
editor by CX 2024-05-15
China Best Sales AC DC 110V 220V 380V 24V 48V Ik Rk Induction Reversible Speed Control Fixed Speed 40W 60W 90W 120W 180W 200W 250W 400W 750W 1HP 2HP Electrical Gear Motor vacuum pump electric
Product Description
AC Gear Motor | |||||||
4 | RK | 25 | R | C | C | F | G10 |
Outer Diameter | Motor Type | Power Capacity | Speed Motor | Votalge | Output Shaft Shape | Accessories | Derived Code |
2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 100mm |
IK – Induction RK – Reversible TK – Torque |
6 – 6W 15 – 15W 40 – 40W 60 – 60W 90 – 90W 120 – 120W 140 – 140W 180 – 180W 200 – 200W 250 – 250W |
R | A -1 Phase 110V C – 1 Phase 220V C2 – 1 Phase 110V/220V S – 3 Phase 220V S2 – 3 Phase 220V/380V S3 – 3 Phase 380V S4 – 3 Phase 440V SS3 – 3 Phase 220V/380V |
A – Round Shaft C – Toothed Shaft |
T/P – Thermally Protected F – Fan M – Electro-manetic Z – Damping |
Dimension Shaft Length |
AC Gearhead | |||||
4 | GN | 60 | K | G12 | T |
Outer Diameter | Motor Shaft Shape | Gear Ratio | Bearing Model | Output Shaft Diameter | Installation Method |
2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 104mm |
GN – Bevel Gear Shaft GU – Bevel Gear Shaft GS – Strengthen T-shaped installation GZ – Right-angle gearbox GM – Intermediate gearbox |
60 – 1:60 | K – Standard Rolling Bearings RT – Right Angle RC – Right Angle Hollow |
G12 – Ф12mm | L – Screw Hole T – Through Hole |
Specifications of Motor | |||||||||||||||||||
Motor Type | Motor Model No. | Description | Rating | Start Condenser | Gear Model No. | ||||||||||||||
Cylindncal Output Shaft |
Pinion Cut Output Shaft |
Force | Peripheral Wave No. | Valtage | Current | Start Turning Moment | Turning Moment | Revolving No. | Capacity | Resistance Voltage | Pairing Bearing | Middle Gear | |||||||
( W ) | ( Hz ) | ( V ) | ( A ) | ( gcm ) | ( gcm ) | ( rpm ) | ( uF ) | ( V ) | |||||||||||
Rerersible Motor |
4RK25A-A | 4RK25GN-A | 25 | 50 | 110 | 0.60 | 1950 | 1950 | 1250 | 8 | 250 | 4GN-K | 4GN10X | ||||||
60 | 110 | 0.55 | 1650 | 1620 | 1500 | 7 | |||||||||||||
4RK25A-C | 4RK25GN-C | 50 | 220 | 0.30 | 1950 | 1950 | 1250 | 2 | 500 | 4GN-K | 4GN10X | ||||||||
60 | 220 | 0.27 | 1650 | 1620 | 1500 | 1.8 | |||||||||||||
4RK30A-A | 4RK30GN-A | 30 | 50 | 110 | 0.70 | 2400 | 2350 | 1250 | 10 | 250 | 4GN-K | 4GN10X | |||||||
60 | 110 | 0.65 | 1950 | 1950 | 1500 | 8 | |||||||||||||
4RK30A-C | 4RK30GN-C | 50 | 220 | 0.35 | 2400 | 2350 | 1250 | 2.5 | 500 | 4GN-K | 4GN10X | ||||||||
60 | 220 | 0.32 | 1950 | 1950 | 1500 | 2 | |||||||||||||
4RK40A-A | 4RK40GN-A | 40 | 50 | 110 | 0.80 | 3250 | 3250 | 1250 | 16 | 250 | 4GN-K | 4GN10X | |||||||
60 | 110 | 0.75 | 3600 | 2600 | 1500 | 14 | |||||||||||||
4RK40A-C | 4RK40GN-C | 50 | 220 | 0.40 | 3250 | 3250 | 1250 | 4 | 500 | 4GN-K | 4GN10X | ||||||||
60 | 220 | 0.38 | 2600 | 2600 | 1500 | 3.5 | |||||||||||||
Induction Motor |
4IK25A-A | 4IK25GN-A | 25 | 50 | 110 | 0.55 | 1650 | 1950 | 1250 | 7 | 250 | 4GN-K | 4GN10X | ||||||
60 | 110 | 0.50 | 1380 | 1620 | 1500 | 6 | |||||||||||||
4IK25A-C | 4IK25GN-C | 50 | 220 | 0.28 | 1650 | 1950 | 1250 | 1.8 | 500 | 4GN-K | 4GN10X | ||||||||
60 | 220 | 0.25 | 1350 | 1620 | 1500 | 1.5 | |||||||||||||
4IK30A-A | 4IK30GN-A | 30 | 50 | 110 | 0.65 | 2050 | 2350 | 1250 | 10 | 250 | 4GN-K | 4GN10X | |||||||
60 | 110 | 0.60 | 1750 | 1950 | 1500 | 8 | |||||||||||||
4IK30A-C | 4IK30GN-C | 50 | 220 | 0.33 | 2050 | 2350 | 1250 | 2.2 | 500 | 4GN-K | 4GN10X | ||||||||
60 | 220 | 0.30 | 1750 | 1950 | 1500 | 2 | |||||||||||||
External Dimension | |||||||||||||||||||
Type | Reduction Ratio | L1(mm) | L2(mm) | L3(mm) | |||||||||||||||
4IK(RK)25A(GN) | 1:3 ~ 1:20 | 86 | 32 | 118 | |||||||||||||||
4IK(RK)30A(GN) | 86 | 32 | 118 | ||||||||||||||||
4IK(RK)40A(GN) | 101 | 32 | 133 | ||||||||||||||||
4IK(RK)25A(GN) | 1:25 ~ 1:180 | 86 | 44 | 130 | |||||||||||||||
4IK(RK)30A(GN) | 86 | 44 | 130 | ||||||||||||||||
4IK(RK)40A(GN) | 101 | 44 | 145 | ||||||||||||||||
Gear Head-Torque Table (kg.cm) | |||||||||||||||||||
( kg.cm x 9.8 ÷ 100 ) = N.m | |||||||||||||||||||
r/min | 500 | 300 | 200 | 150 | 120 | 100 | 75 | 60 | 50 | 30 | 20 | 15 | 10 | 7.5 | 6 | 5 | 3 | ||
Gear Redcution Ratio | 50Hz | 3 | 5 | 7.5 | 10 | 12.5 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 150 | 200 | 250 | 300 | 500 | |
60Hz | 3.6 | 6 | 9 | 15 | 18 | 30 | 36 | 60 | 90 | 120 | 180 | 300 | 360 | 600 | |||||
Permissible Load | 25W | kg.cm | 4 | 6.7 | 10 | 13.3 | 16 | 20 | 26.7 | 32 | 39 | 65 | 80 | 80 | 80 | 80 | 80 | 80 | 80 |
30W | kg.cm | 4.8 | 8 | 12 | 16 | 20 | 24 | 32 | 38 | 45 | 76 | 80 | 80 | 80 | 80 | 80 | 80 | 80 | |
40W | kg.cm | 6.7 | 11 | 16 | 21.3 | 28 | 33 | 42 | 54 | 65 | 80 | 80 | 80 | 80 | 80 | 80 | 80 | 80 | |
Note: Speed figures are based on synchronous speed, the actual output speed, under rated torque conditions, is about 10~20% less than synchronous speed. Grey background indicates: output shaft of geared motor rotates in the same direction as output shaft of motor White background indicates: rotation in the opposite direction |
FAQ
Q: How about your company?
A: We are a gear motor factory established in 1995 and located in HangZhou city of china.
We have more than 1200 workers. Our main product is AC micro gear motor 6W to 250W,
AC small gear motor 100W to 3700W, brush DC motor 10W to 400W, brushless motor10W to 750W,
drum motor 60W to 3700W, planetary gearbox,and worm gearbox,etc.
Q: How about your quality control?
A: From raw material to finished products, we have strict and complete IPQC.
And the advanced test-ing machine can assure of qualified products delivered.
Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us,
or you tell us detailed specs like volt-age, speed, torque, motor size, the working model of the motor, needed lifetime and noise level, etc.
please do not hesitate to let us know, then we can suggest a suitable motor per your request.
Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape.
if you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.
Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: l am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us?
A: You can send us an inquiry.
Application: | Industrial |
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Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Function: | Driving, Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2023-10-20
China 220v 1hp 1kw 2kw 3kw 3000w 4kw 4000w 5kw 7kw C&u Bearing Magnetic Encoder Fan Boat Generator Electric Bldc Brushless Dc Motor with Hot selling
Warranty: 1year
Model Amount: brushless dc motor with RS485 handle
Use: BOAT, Residence Appliance, Beauty instrument, industrial automation
Type: bldc motor
Torque: .35~2.1 N.m
Building: Everlasting Magnet
Commutation: Brushless
Safeguard Feature: Drip-proof
Pace(RPM): 3000rpm
Steady Present(A): personalized
Efficiency: personalized
Item Identify: brushless dc motor
Motor series: 86mm
Stage No.: 3phase
Poles No.: 8poles
Rated Voltage: 24v / 48v / 220v / 310v
solution: JK86BLS71-24+ driver board with RS485
Rated Energy: upto 400w
kind: FOC motor
Sensor: Honeywell or encoder
Rated torque: 2.38~6.6 N.m
Packaging Specifics: The sample is packed in carton,the batch with plastic pallet
Port: ZheJiang
Specification Item Title: Brushless DC MotorVariety of Section: 3 SectionNumber of Poles: 4 Poles /8 Poles /10 PolesRated Voltage: 24v /36v /48v /310vRated Pace: 3000rpm /4000rpm /or personalizedRated Torque: CustomizedRated Current: CustomizedRated Power: 23w~2500WProduct: JK86BLS71-24Voltage: 220VTorque: .7N.mPace: 3000RpmPresent: 6.3APower: 400wEntire body duration: 84.5mmSort: bldc motor with hallsensorJK86BLS71-24+ driver board with RS485, substantial and lower voltage protection isolation vector non-inductive FOC motor control, 400W 220VAC, electricity up to 400wPersonalized Layout: Customization accept, 12v 24v dc motor coreless brushless dc motor IE4 BLDC motor this sort of as encoder, various gearbox, brake, or other parameters client need.
Product Sequence | Poles No. | Rated Voltage | Rated Velocity | Rated Torque | Rated Power | Motor Length | ||||||
42mm BLDC Motor | 8 | 24v | 4000rpm | 0.0625~.25N.m | 26~105w | 41~100mm | ||||||
57mm BLDC Motor | 4 | 36v | 4000rpm | 0.055~.44N.m | 23~184w | 37~107mm | ||||||
60mm BLDC Motor | 8 | 48v | 3000rpm | 0.3~1.2N.m | 94~377w | 78~120mm | ||||||
80mm BLDC Motor | 4 | 48v | 3000rpm | 0.35~1.4N.m | 110~440w | 78~138mm | ||||||
86mm BLDC Motor | 8 | 48v | 3000rpm | 0.35~2.1N.m | 110~660w | 71~138.5mm | ||||||
110mm BLDC Motor | eight | 310v | 3000rpm | one.65~6.6N.m | 518~2073w | eighty three~173mm | ||||||
130mm BLDC Motor | 10 | 310v | 3000rpm | 2.39~11.94N.m | 750~2500w | 115~190mm | ||||||
Above only for representative goods, products of specific ask for can be created according to the buyer ask for. |
86mm BLDC MOTOR SPECIFICATION: | ||||||||||||
Model | Design | |||||||||||
Specification | Unit | JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||||||
Number Of Phase | Phase | 3 | ||||||||||
Number Of Poles | Poles | 8 | ||||||||||
Rated Voltage | VDC | 48 | ||||||||||
Rated Pace | Rpm | 3000 | ||||||||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 | ||||||
Rated Current | Amps | 3 | 6.three | 9 | 11.5 | 18 | ||||||
Rated Electrical power | W | 110 | 220 | 330 | 440 | 660 | ||||||
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.two | 6.3 | ||||||
Peak Present | Amps | 9 | 19 | 27 | 35 | 54 | ||||||
Back E.M.F | V/Krpm | 13.seven | 13 | 13.five | 13.7 | 13.five | ||||||
Torque Consistent | N.m/A | 0.thirteen | 0.twelve | 0.13 | 0.thirteen | 0.thirteen | ||||||
Rotor Inertia | g.c㎡ | 400 | 800 | 1200 | 1600 | 2400 | ||||||
Body Duration | mm | 71 | 84.five | 98 | 111.five | 138.5 | ||||||
Weight | Kg | 1.5 | 1.nine | 2.three | 2.seven | 4 |
42mm BLDC MOTOR SPECIFICATION: | ||||||||||
Model | ||||||||||
Specification | Unit | JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | |||||
Number Of Phase | Phase | 3 | ||||||||
Number Of Poles | Poles | 8 | ||||||||
Rated Voltage | VDC | 24 | ||||||||
Rated Pace | Rpm | 4000 | ||||||||
Rated Torque | N.m | 0.0625 | 0.125 | 0.185 | 0.25 | |||||
Rated Recent | Amps | 1.8 | 3.3 | 4.8 | 6.3 | |||||
Rated Power | W | 26 | 52.5 | 77.five | 105 | |||||
Peak Torque | N.m | 0.19 | 0.38 | 0.56 | 0.seventy five | |||||
Peak Present | Amps | 5.four | 10.6 | 15.five | 20 | |||||
Back E.M.F | V/Krpm | 4.one | 4.two | 4.3 | 4.3 | |||||
Torque Constant | N.m/A | 0.039 | 0.04 | 0.041 | 0.041 | |||||
Rotor Inertia | g.c㎡ | 24 | 48 | 72 | 96 | |||||
Body Duration | mm | 41 | 61 | 81 | 100 | |||||
Weight | kg | 0.3 | 0.45 | 0.65 | 0.eight |
57mm BLDC MOTOR SPECIFICATION: | ||||||||||||
Model | Design | |||||||||||
Specification | Unit | JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||||||
Number Of Period | Phase | 3 | ||||||||||
Number Of Poles | Poles | 4 | ||||||||||
Rated Voltage | VDC | 36 | ||||||||||
Rated Pace | Rpm | 4000 | ||||||||||
Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 | ||||||
Rated Existing | Amps | 1.2 | 2 | 3.6 | 5.three | 6.eight | ||||||
Rated Energy | W | 23 | 46 | 92 | 138 | 184 | ||||||
Peak Torque | N.m | 0.sixteen | 0.33 | 0.66 | 1 | 1.32 | ||||||
Peak Existing | Amps | 3.5 | 6.eight | 11.5 | 15.five | 20.five | ||||||
Back E.M.F | V/Krpm | 7.eight | 7.7 | 7.four | 7.three | 7.one | ||||||
Torque Consistent | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 | ||||||
Rotor Inertia | g.c㎡ | 30 | 75 | 119 | 173 | 230 | ||||||
Body Size | mm | 37 | 47 | 67 | 87 | 107 | ||||||
Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.twenty five |
60mm BLDC MOTOR SPECIFICATION: | ||||||||||
Model | ||||||||||
Specification | Unit | JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | |||||
Number Of Phase | Phase | 3 | ||||||||
Number Of Poles | Poles | 8 | ||||||||
Rated Voltage | VDC | 48 | ||||||||
Rated Pace | Rpm | 3000 | ||||||||
Rated Torque | N.m | 0.3 | 0.6 | 0.nine | 1.2 | |||||
Rated Existing | Amps | 2.eight | 5.two | 7.5 | 9.five | |||||
Rated Electricity | W | 94 | 188 | 283 | 377 | |||||
Peak Torque | N.m | 0.9 | 1.8 | 2.7 | 3.six | |||||
Peak Recent | Amps | 8.4 | 15.six | 22.five | 28.five | |||||
Back E.M.F | V/Krpm | 12.one | 12.six | 12.four | 13.3 | |||||
Torque Consistent | N.m/A | 0.116 | 0.twelve | 0.118 | 0.127 | |||||
Rotor Inertia | g.c㎡ | 0.24 | 0.48 | 0.seventy two | 0.ninety six | |||||
Body Duration | mm | 78 | 99 | 120 | 141 | |||||
Weight | Kg | 0.eighty five | 1.twenty five | 1.sixty five | 2.05 |
80mm BLDC MOTOR SPECIFICATION: | ||||||||||
Model | ||||||||||
Specification | Unit | JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | |||||
Number Of Period | Phase | 3 | ||||||||
Number Of Poles | Poles | 4 | ||||||||
Rated Voltage | VDC | 48 | ||||||||
Rated Pace | Rpm | 3000 | ||||||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | |||||
Rated Recent | Amps | 3 | 5.five | 8 | 10.5 | |||||
Rated Power | W | 110 | 220 | 330 | 440 | |||||
Peak Torque | N.m | 1.05 | 2.one | 3.15 | 4.two | |||||
Peak Current | Amps | 9 | 16.five | 24 | 31.5 | |||||
Back E.M.F | V/Krpm | 13.5 | 13.3 | 13.one | 13 | |||||
Torque Constant | N.m/A | 0.thirteen | 0.127 | 0.126 | 0.124 | |||||
Rotor Inertia | g.c㎡ | 210 | 420 | 630 | 840 | |||||
Body Length | mm | 78 | 98 | 118 | 138 | |||||
Weight | Kg | 1.four | 2 | 2.6 | 3.2 |
Electrical Specification: | ||||||||||
Specification | Unit | Model | ||||||||
JK110BLS50 | JK110BLS75 | JK110BLS100 | JK110BLS125 | |||||||
Number Of Phase | Phase | 3 | ||||||||
Number Of Poles | Poles | 8 | ||||||||
Rated Voltage | VDC | 310 | ||||||||
Rated Speed | Rpm | 3000 | ||||||||
Rated Torque | N.m | 2.38 | 3.three | 5 | 6.six | |||||
Rated Recent | Amps | 2.7 | 3.7 | 5.six | 7.five | |||||
Rated Electrical power | KW | 0.seventy five | 1.03 | 1.57 | 2.07 | |||||
Back E.M.F | V/Krpm | 91.1 | 91.one | 91.1 | 88.6 | |||||
Torque Continuous | N.m/A | 0.87 | 0.87 | 0.87 | 0.845 | |||||
Body Size | mm | 130 | 155 | 180 | 205 | |||||
Sensor | Honeywell | |||||||||
Insulation Course | H |
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by czh2023-02-16
China supplier 0.3HP 0.5HP 0.75HP 1HP 1.5HP 2HP 2.5HP 3HP 3 Inch 4 Inch Permanent Magnet Shielded Solar Pump Water Cooled Submersible Motor with Free Design Custom
Product Description
0.3HP 0.5HP 0.75HP 1HP 1.5HP 2HP 2.5HP 3HP 3 Inch 4 Inch Permanent Magnet Shielded Solar Pump Water Cooled Submersible Pump
3 Inch & 4 Inch Permanent Magnet Shielded Water Cooled Submersible Motor
Features&Advantages
Liyuan economic DC pump system .offer the most economic system for farmers, Based on strong technical strength .there have internal controller and external controller 2 options.
The perfect function including
Double Shielded motor, brushless (BLDC), permanent magnet motor.
Encapsulated waterfilled ,thrust bearing motor
High Efficiency MPPT
User self-design control model, automatic running
Tank water level control
well water level control
Dry-running protection
Over-current protection
Over-voltage Protection
Over-power protection
Over-load protective
Reverse protection
Lighting and surge protection
Over temperature protection
GPRS RMS function (Optional)
Voltage /current/power/RPM/ controller temperature display (external controller models)
Error report(external controller models)
Two years warranty
3 Inch & 4 Inch Plastic Impeller Solar Pump Models
Please contact customer service for more model information
3 Inch & 4 Inch 5 Inch & 6 Inch Stainless Steel Impeller Solar Pump Models
Please contact customer service for more model information
Q&A
Question:Why CZPT solar pump use frequency converter
Answer:variable frequency motor will actively change their speed according the all time changing power which provided by solar panels .Perfect combination with MPPT, ultra-frequency operation.make sure absorb above 95% power provided by panels . Improve customer return on investment The traditional AC motor only get maximum speed is 2850RPM,and it only could passively discharge according the voltage,not according power. efficiency will low.
Question:Why CZPT solar pump use shield motor
Answer:shield design make the mechanical seal is unnecessary, avoiding the risk of mechanical seal leakage because of mechanical seal wear and tear. Avoiding the reduce of efficiency because of mechanical seal friction also ,at the same time ,wet rotor cooling better.
Question:Why CZPT solar pump use Permanent Magnet motor not AC motor
Answer:Our magnetic field of permanent magnet motor is provided by permanent magnet themself (rare earth) ,have not any lose of efficiency
While traditional AC motors magnetic field is provided by rotation of rotor and stator.so part of input power be used to generate magnetic field,reduces efficiency
Question:Why CZPT solar pump use BLDC motor not brush DC motor
Answer:Although brushed DC motor can work directly with solar panels also, it’s not good option,there have follow different from BLDC
Life BLDC motor is 10000H,while brush pump Maximum life is 2000h~3000H because the brush and slip wear and tear.
DC brush pump system has very low efficiency without MPPT. There isn’t any Protection because of without controller also, too noise. Safety is significantly lower than BLDC motor.
Factory Information
ZheJiang HangZhou CZPT Pump Co., Ltd. has started its production of submersible water pumps since 29 years ago. It is an ISO 9001:2008 approved factory and all products have passed CE standard.
Product Feature
1) CE standard approved.
1) Unqiue Item number.
2) Thicker pipe wall than normal product in the market.
3) Bearing: domestic, NSK, etc.
4) Self-design impellers.
5) 100% brass wire, bigger and deeper slot for motor.
6) Strictly quality control from material receiving, pre-entering warehouse to exiting warehouse and packing.
Delivery Time
Normal lead time: 7 – 15 days based on the order quantiy.
Description | Submersible Motor |
Specification | Permanent Magnet Shielded Water Cooled Motor |
Motor Size | 3 Inch & 4 Inch |
Power | 3 Inch: 0.3HP 0.5HP 0.75HP 1HP 4 Inch: 0.3HP 0.5HP 0.75HP 1HP 1.5HP 2HP 2.5HP 3HP |
Control mode | Internal / External |
Material | Stainless stee 304l |
Motor Top Cover | Stainless Steel |
Medium | Clear water, Hot water Acceptance customized for acid and alkaline water |
Power | Electric, Solar |
Brand | Liyuan ,ATA, Accept custom brand |
###
Solar Pump | 0.3HP | 0.5HP | 0.75HP | 1HP | 1.5HP | 2HP | 2.5HP | 3HP |
3 Inch Model | 3SPW/N1-5P | 3SPW/N1-8P | 3SPW/N1-11P | 3SPW/N1-14P | ||||
3SP2/N2-3P | 3SPW/N2-5P | 3SPW/N2-7P | 3SPW/N2-9P | |||||
3SPW/N3-2P | 3SPW/N3-3P | 3SPW/N3-5P | 3SPW/N3-7P | |||||
4 Inch Medel | 4SPW/N2-5P | 4SPW/N2-7P | 4SPW/N2-9P | 4SPW/N2-11P | 4SPW/N2-13P | 4SPW/N2-17P | ||
4SPW/N3-3P | 4SPW/N3-5P | 4SPW/N3-7P | 4SPW/N3-9P | 4SPW/N3-11P | 4SPW/N3-12P | 4SPW/N3-15P | ||
4SPW/N4-2P | 4SPW/N4-3P | 4SPW/N4-4P | 4SPW/N4-6P | 4SPW/N4-8P | 4SPW/N4-10P | 4SPW/N4-11P | 4SPW/N4-13P | |
4SPW/N6-3P | 4SPW/N6-4P | 4SPW/N6-6P | 4SPW/N6-8P | 4SPW/N6-10P | ||||
4SPW/N8-1P | 4SPW/N8-2P | 4SPW/N8-3P | 4SPW/N8-4P | 4SPW/N8-5P | 4SPW/N8-7P | 4SPW/N8-9P | ||
4SPW/N10-2P | 4SPW/N10-3P | 4SPW/N10-4P | 4SPW/N10-6P | |||||
4SPW/N12-2P | 4SPW/N12-3P | 4SPW/N12-5P | 4SPW/N12-6P | |||||
4SPW/N16-2P | 4SPW/N16-3P | 4SPW/N16-4P |
###
Solar Pump | 0.3HP | 0.5HP | 0.75HP | 1HP | 1.5HP | 2HP | 2.5HP | 3HP |
3 Inch Model | 3SPW/N2-3 | 3SPW/N2-5 | 3SPW/N2-7 | 3SPW/N2-9 | ||||
4Inch Model | 4SPW/N2-11 | 4SPW/N2-13 | 4SPW/N2-16 | 4SPW/N2-18 | ||||
4SPW/N3-8 | 4SPW/N3-11 | 4SPW/N3-13 | 4SPW/N3-18 | |||||
4SPW/N5-8 | 4SPW/N5-10 | 4SPW/N5-12 | 4SPW/N5-15 | |||||
4SPW/N8-4 | 4SPW/N8-5 | 4SPW/N8-7 | 4SPW/N8-8 | |||||
4SPW/N14-2 | 4SPW/N14-3 | 4SPW/N14-4 | ||||||
5 Inch Model | 5SPW/N10-3 | |||||||
5SPW/N15-2 | ||||||||
5SPW/N20-1 | 5SPW/N20-2 | |||||||
5SPW/N25-1 | 5SPW/N25-2 | |||||||
6 Inch Model | 6SPW/N17-1 | 6SPW/N17-2 | ||||||
6SPW/N20-1 | 6SPW/N20-2 |
Description | Submersible Motor |
Specification | Permanent Magnet Shielded Water Cooled Motor |
Motor Size | 3 Inch & 4 Inch |
Power | 3 Inch: 0.3HP 0.5HP 0.75HP 1HP 4 Inch: 0.3HP 0.5HP 0.75HP 1HP 1.5HP 2HP 2.5HP 3HP |
Control mode | Internal / External |
Material | Stainless stee 304l |
Motor Top Cover | Stainless Steel |
Medium | Clear water, Hot water Acceptance customized for acid and alkaline water |
Power | Electric, Solar |
Brand | Liyuan ,ATA, Accept custom brand |
###
Solar Pump | 0.3HP | 0.5HP | 0.75HP | 1HP | 1.5HP | 2HP | 2.5HP | 3HP |
3 Inch Model | 3SPW/N1-5P | 3SPW/N1-8P | 3SPW/N1-11P | 3SPW/N1-14P | ||||
3SP2/N2-3P | 3SPW/N2-5P | 3SPW/N2-7P | 3SPW/N2-9P | |||||
3SPW/N3-2P | 3SPW/N3-3P | 3SPW/N3-5P | 3SPW/N3-7P | |||||
4 Inch Medel | 4SPW/N2-5P | 4SPW/N2-7P | 4SPW/N2-9P | 4SPW/N2-11P | 4SPW/N2-13P | 4SPW/N2-17P | ||
4SPW/N3-3P | 4SPW/N3-5P | 4SPW/N3-7P | 4SPW/N3-9P | 4SPW/N3-11P | 4SPW/N3-12P | 4SPW/N3-15P | ||
4SPW/N4-2P | 4SPW/N4-3P | 4SPW/N4-4P | 4SPW/N4-6P | 4SPW/N4-8P | 4SPW/N4-10P | 4SPW/N4-11P | 4SPW/N4-13P | |
4SPW/N6-3P | 4SPW/N6-4P | 4SPW/N6-6P | 4SPW/N6-8P | 4SPW/N6-10P | ||||
4SPW/N8-1P | 4SPW/N8-2P | 4SPW/N8-3P | 4SPW/N8-4P | 4SPW/N8-5P | 4SPW/N8-7P | 4SPW/N8-9P | ||
4SPW/N10-2P | 4SPW/N10-3P | 4SPW/N10-4P | 4SPW/N10-6P | |||||
4SPW/N12-2P | 4SPW/N12-3P | 4SPW/N12-5P | 4SPW/N12-6P | |||||
4SPW/N16-2P | 4SPW/N16-3P | 4SPW/N16-4P |
###
Solar Pump | 0.3HP | 0.5HP | 0.75HP | 1HP | 1.5HP | 2HP | 2.5HP | 3HP |
3 Inch Model | 3SPW/N2-3 | 3SPW/N2-5 | 3SPW/N2-7 | 3SPW/N2-9 | ||||
4Inch Model | 4SPW/N2-11 | 4SPW/N2-13 | 4SPW/N2-16 | 4SPW/N2-18 | ||||
4SPW/N3-8 | 4SPW/N3-11 | 4SPW/N3-13 | 4SPW/N3-18 | |||||
4SPW/N5-8 | 4SPW/N5-10 | 4SPW/N5-12 | 4SPW/N5-15 | |||||
4SPW/N8-4 | 4SPW/N8-5 | 4SPW/N8-7 | 4SPW/N8-8 | |||||
4SPW/N14-2 | 4SPW/N14-3 | 4SPW/N14-4 | ||||||
5 Inch Model | 5SPW/N10-3 | |||||||
5SPW/N15-2 | ||||||||
5SPW/N20-1 | 5SPW/N20-2 | |||||||
5SPW/N25-1 | 5SPW/N25-2 | |||||||
6 Inch Model | 6SPW/N17-1 | 6SPW/N17-2 | ||||||
6SPW/N20-1 | 6SPW/N20-2 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
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Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.