Melt Blown Automatic N95 Mask Production Line

Melt Blown Automatic N95 Mask Production Line

Introduction of KN95 mask automatic generation line


This is a completely automatic equipment for the creation of folding mask creation strains. Making use of ultrasonic engineering to weld three to 5 layers of PP non-woven material, melt-blown cloth, activated carbon and filter components. It is an all-in-one particular completely automatic folding mask manufacturing line for welding, folding, edge sealing, rolling and cutting nonwoven fabrics. It can process 3M 9001/9002 and other folding masks. Based on the uncooked components employed, the masks created can meet distinct requirements this kind of as FFP1 / FFP2 / KN95.
No handbook procedure is required throughout the complete method, which can lessen the squander of supplies and efficiently guarantee the top quality of the masks produced. All items are created by mechanization.

one.Parameters 

Product Identify
 
KN95 Fully Automatic Mask Machine Manufacturing Line
 
Equipment dimensions
 
8700(L)x1600(W)x2200(H)mm
 
Voltage
 
220V
 
Generation
capacity
 
25-35pcs/min
 
Energy
Intake
 
6KW
 
PP non-woven fabric dimension
 
260mm width * 50g reel size 600mm
 
Filter measurement
 
260mm wide * 40g reel length 600mm
 
Welding fabric dimension
 
260mm width * 50g reel duration 600mm
 
Non-woven fabric measurement
 
260mm width * 30g reel size 600mm
 
Ear line dimension
 
3-5mm width
 
Nose bridge strip
 
CZPT core metallic strip 5mm
 
Energy
 
220V 50Hz,eight.5KW
 
Air strain
 
.6-.eight MPa
 
Velocity
 
25-35 pcs / min
 

two.Tools Specifics Diagram
2.1 Feeding device

Adopt energetic unreeling, instantly unreeling in accordance to the situation of stress roller.

two.2 Nose bridge welding

Nose bridge welding module: Like nose bridge unreeling, nose bridge leveling, set-size conveying, minimize, welding.
Fabric composite seam-weld: Adopt ultrasonic welding head and steel welding the roller depth of parallelism and positional precision is adjustable, welding method has a cooling function.

2.3Ear band welding

Undertake ear band (not headset), whole material feeding, after the manage of travel and stress, mounted length slicing, adjustable size of the ear band, making use of ultrasonic welding

two.4Molding machine

The molding equipment consists of folding unit, cutting device, welding device and puller push device.
Folding device: Undertake adjustable triangle plate, peak and angle can be modified to ensure that the mask is folded and neutral.
Cutting unit: knife pad, strain can be adjusted resources: substantial-pace steel. Molding welding unit: Making use of ultrasonic welding, the welding is agency and the sample is clear the pressure of the welding system is adjustable, it has a cooling gadget, and the specialized parameters are adjustable.
Puller generate unit: The servo motor is used to manage the primary driving roller to push the cloth, which operates easily and the stress is precisely adjustable.

3.Mask Sample

four.Ability&Procedure

KN95 mask semi-computerized movie equipment: output for each minute: fifty-sixty tablets KN95 mask semi-car welding headphone: output per moment: seventeen-twenty pieces
KN95 mask semi-automated edge banding device: output per minute: fifteen-twenty items
Potential of 1 KN95 mask semi-computerized production line: output per moment: 15-twenty pieces, procedure potential 24 hours a working day: about 28800 parts.

The materials and supporting space required for production are designed by the purchaser. Each and every automatic line demands to be geared up with 3 folks for each shift (excluding packaging and other personnel).

5.Aavantages

one) Adopting an aluminum alloy rack which is more gentle and solider
two) High stability
three) one output line, high capacity
4) Completely Routinely, make exterior earloop welding jointly with mask producing method which can conserve labor, once non woven raw content in unwinding part use up, the equipment can automatically stop
5) Easy composition in linear type, easy in installation and upkeep
six) Adopting superior globe popular brand parts in pneumatic elements, electric components, and procedure components
seven) Substantial-pressure double crank to control the die opening and closing
8) Managing in a high automatization and intellectualization, no pollution
nine) Use a linker to hook up with the air conveyor, which can directly inline with the filling machine.

six.Workshop Demonstrate

Oree CZPT, a high-tech organization specializing in R&D, creation and sales, has much more than fifteen years of experience in the laser industry. Its goods mostly go over fiber laser chopping device, laser engraving machine, laser marking machine, and laser welding equipment. Our manufacturing facility addresses an location of 42, 000 sq. meters, and includes virtually one, 000 staff, which maximally shorten merchandise cycle time and assure the shipping and delivery of products. Our items are exported to a lot more than 80 nations around the world and areas about Asia, CZPTpe, Africa and CZPTia. In addition, we have a lot more than one hundred professional following-revenue personnel, supplying 24-hour on-line and offline technical solutions in twelve languages. In a term, we are committed to helping customers increase their financial performance and supplying complete laser application options for users close to the planet.

Melt Blown Automatic N95 Mask Production Line